Beautiful Replica Team Fortress 2 Weapons

March 6, 2013 by 16 Comments

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We’ve seen our share of replica props, but [Nathan]’s replica of the spy’s sidearm from Team Fortress 2 is the bee’s knees.

The build began as an off-the-shelf Airsoft gun. After removing the barrel and cylinder, [Nathan] used Apoxie Sculpt and a whole lot of sanding to turn a stock piece of metal and plastic into something that came straight from the Mann Co. store. The in-game version of the Ambassador also includes an engraving of the object of the spy’s affection, replicated by [Nathan] with some very careful Dremel work. Once the prop was done, [Nathan] built a mold box out of plywood and filled it with silicone rubber. This allowed him to make several castings of his prop weapon

This isn’t [Nathan]’s only TF2 replica prop; he also made a replica of the stock sniper gun and scout’s scattergun and a megaphone from Borderlands. In an effort to out do himself, [Nathan] is gearing to build a gun that fires two hundred-dollar, custom-tooled cartridges at ten thousand rounds per minute. He has yet to craft any hats.

Dynamic Bicycle Headlight Uses The Open Road As A Display

March 6, 2013 by 33 Comments

This thing is so cool it almost looks fake. But [Matt Richardson] isn’t a hoaxster. He actually built what might be called a heads-down display for your bicycle. He refers to it as a headlight because it borrows a similar function. It mounts on the handlebars and shoots light off the front of the bike. But it’s more than just a battery and a bulb, this uses a pico-projector to give that light some meaning. In the video after the break he shows it off on the streets of NYC.

So far he’s only displaying information that has to do with the speed of travel, but the proof is there just waiting for a brilliant new use. Feeding the projector is a Raspberry Pi board. For this prototype [Matt] mounted it, along with the portable cellphone charger which plays the role of the power source, on a hunk of hardboard strapped inside the bike frame.

If you’re thinking of doing this one yourself beware of the BOM price tag. That projector he’s using runs upwards of $400. We wonder if you could hack together a rudimentary replacement with an old cellphone screen and this diy film projector?

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POV Pong Game Uses All Kinds Of Smart Design

March 6, 2013 by 3 Comments

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This little device lets you play some head-to-head pong using a spinning LED display. We’re really in love with the design. You get a pretty good idea of the Persistence of Vision aspect of the build by looking at this picture. But hearing [Dennis] explain the entire design in the video after the break has us really loving its features.

He’s using the head from a VCR as the spinning motor. The display itself uses a vertical row of LEDs with a bit of wax paper as a diffuser. These are current limited by a 1k resistor for each of the eight pixels. They’re driven by a PIC 16F690 but you may have already noticed that there’s no battery on the spinning part of the board. It gets voltage and ground from a pair of brushes which he fabricated himself. To avoid having to do the same thing to map the control buttons in the base to the spinning board he came up with something special. There’s a downward facing phototransisor which registers LED signals from the base to move the paddles up or down.

If you love this project check out the POV Death Star.

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Print Your Own Adjustable Lenses

March 6, 2013 by 23 Comments

[Christopher] is really going the distance with his liquid-filled 3D printed lens project. The idea is to create a bladder out of two pieces of clear plastic. It can then be filled with liquid at a variable level of pressure to curve the plastic and create an adjustable lens. He was inspired by the TED talk (which we swear we already covered but couldn’t find the post) given by [Josh Silver] on adjustable eyeglass lenses.

Don’t miss the video after the break. [Christopher] shows off the assembly process for one lens. Two 3D printed frames are pressure fit together to hold one piece of plastic wrap. Two of those assemblies are then joined with JB weld and some 3D printed clips that help to hold it. A piece of shrink tubing is used as a hose to connect a syringe to the bladder. By filling the lens assembly with water he’s able to adjust how it refracts light.

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Everything You Need To Build A Light-cured Resin 3D Printer

March 6, 2013 by 28 Comments

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[Rachel Levine] was one of the mechanical engineers on the team at the Rochester Institute of Technology who built this resin-based 3D printer. She wrote in to show off the fantastic work they’ve been doing. Their project website is daunting to take in at first, which shouldn’t be all that surprising since the concepts used here are fairly advanced. But give yourself a few minutes of blind clicking and you’ll begin to grasp the scope of this fantastic piece of engineering. The bad news is you’re not going to whip the thing together in a weekend. The good news is that if you’re determined to build one this should give you the lion’s share of the background you’ll need to make it happen.

The rig pulls a printed object up from the ooze on the build platform. They’re using resin that is cured with visible light. That’s why you see the level in the foreground; the bath needs to be a uniformed thickness so that it solidifies correctly when the light hits it from the underside. The build table is made of glass sandwiched between gaskets where it comes in contact with the frame, keeping the liquid in place while letting the DLP projector shine through. Check out the fast-motion build video after the break to see how each layer is exposed to light, then pulled upward to make room for the next. We estimate the build was around two hours of real-time and you can see that a technician replaces the extracted resin at regular intervals during the process.

DLP Projector based printers have been gaining in popularity. Check out this roundup of several offerings from last year.

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Scratch-built Bottle Cap Coffee Table Pulses To The Music

March 6, 2013 by 12 Comments

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This isn’t a thrift-store coffee table modified as a craft project. [Dandujmich] built it from the ground-up using framing lumber, bottle caps, plastic resin, and some electronics for bling.

The first step was to see if he had enough caps on hand for the project. It’s hard to grasp how many were used just by looking at it, but the gallery description tells us there’s about 1700 which went into the design! From there he grabbed some 2x4s and began construction. The table legs started with two end assemblies built by doweling the legs to the end cross pieces. From there he cut a rabbit on the side rails and screwed them to the leg assemblies from the inside.

The tabletop includes a frame with a recessed area deep enough to keep the caps below the surface. After spending about ten hours super gluing all of the caps in place he mixed and poured two gallons of the resin to arrive at a glass-like finish. The final touch is some custom hardware which pulses two rows of embedded LEDs to music being played in the room. The video after the break isn’t fantastic, but it gives you some idea of how that light rig works.

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Time-lapse Dolly Uses Some Stock Parts And A Bit Of Machining Work

March 6, 2013 by 7 Comments

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[Ben] just finished building this time-lapse dolly and decided to share his experience. We think he struck just the right balance of diy and commercially available materials to create a rig that is stable yet relatively inexpensive.

The project was inspired by Project Chronos. It gives a lot of details about the drive electronics and code used, but there are some gaps in the instructions for building the track itself. [Ben] forged ahead, purchasing linear bearings and a double-guide rail from IGUS. He didn’t mention the price on that item but we found 1000mm of the stuff (about 40 inches) for under $75 so it’s not outrageous. The part he couldn’t get for a reasonable price was precision thread bar. He ended going with regular threaded rod and a couple of nuts combined with a spring mechanism to keep the sled steady. That seems to work just fine. You can see the rod bouncing a bit in the clip after the break but it doesn’t harm the stability of the captured images.

The end stops including the one to which the stepper motor is mounted are his own work. It sounds like they required a bit more fabrication work than he was planning on but we figure if you don’t challenge your skill set you never get any better.

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