A Second Chance For The Single Wheel Monorail?

August 16, 2025 by Heidi Ulrich 27 Comments

Lately, this peculiar little single wheel monorail came to our attention. Built by [extraglide1976], all from Meccano. His build started with modest tests: one gyro obviously flopped. Two gyros geared together ran slightly better. But when he adds active gimbal control, things suddenly come to life – the model shudders, catches itself, and carries on. The final green-roofed locomotive, with LEDs signalling ‘system go’, trundles smoothly along a single rail on [extraglide1976]’s deck.

To be fair, it houses a lot of mechanics and engineering which we don’t find in the monorails of today. We do have quite a few monorails in our world, but none of them balance on a single wheel like this one. So, where did this invention derail?

Outside of theme parks, Japan is one of the few countries where monorails are still used as serious urban transport: though Germany’s century-old Wuppertal Schwebebahn, the lesser-known C-Bahn, China’s sprawling Chongqing and Shanghai systems, Malaysia’s Kuala Lumpur line, Brazil’s São Paulo network, the US links in Seattle and Las Vegas, and India’s Mumbai Monorail prove the idea has quietly taken root elsewhere.

The thing you’ll see in nearly all these monorails is how the carriages are designed to clamp onto the tracks. This is of course the most safe option, but it loses out on speed to the ones that sit on top of the tracks, balancing on one wheel. Such a train was actually invented, in 1910, by Louis Brennan. His original monorail promised faster, cheaper transport, even using existing rails. The carriages leaned into turns like a motorbike, without any intervention from the driver. Two counter-rotating gyroscopes kept the carriage upright, cancelling precession forces like a mechanical Jedi trick.

Back then, it failed commercially, but today? With cheap sensors, brushless motors, and microcontrollers, and intelligent software, why not let it make a comeback? It could carry freight through narrow urban tunnels. With high-speed single-rail pods?

Investors killed Brennan’s idea, but we live in a different time now. You could start out with a gimmicky ‘snacks and beer’ highline from your fridge to your garage. Share your take on it in the comments!

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From Smartphone To A Home Server

August 16, 2025 by Tyler August 27 Comments

Some people like their homelabs to be as big and fancy as possible, with racks of new or surplus server hardware sucking down power. [Hardware Haven] evidently has the opposite idea, given he just made a video about making the cheapest, smallest server possible: an Android phone.

Sure, it’s not going to be streaming terabytes of data at multiple gigabytes per second, but that’s not everyone’s use case. Don’t forget, flagship phones had multiple cores and gigabytes of RAM a decade ago, so even an old and busted smartphone has more than enough power for something like Home Assistant, which is what gets installed in this video.

After considering loading termux and rooting his device for Docker-on-Android, he opted for postmarket OS, the premiere Linux for old smartphones. That’s not because the Linux environment you get with termux wouldn’t work; it’s just that he wanted something native. To that end, he bought a somewhat worse-for-wear Xiaomi Mi A1 from eBay to get hardware Alpine-based postmarket could use.

Software wise, it was just a matter of following instructions and reading manuals — Linux is Linux, after all. The firewall proved to be his main challenge, though trying to branch out from Home Assistant to run Minecraft Server did run into Java issues [Hardware Haven] had no interest in troubleshooting. Hardware wise, though, well — do you want to leave a phone plugged in permanently? Smokey the Bear suggests you not, especially if you live near a forest. Besides, you probably don’t want your server on WiFi, and at least this smartphone wouldn’t charge when using a networking dongle.

That meant phone surgery: the battery came out, and 5 V from an old USB charger was piped into the battery charge controller via a diode. The diode was used for its voltage drop, to bring the 5 V supply down to a believable battery voltage — a buck converter might have been better, but you use what you have, and the diode drop doesn’t dissipate much power. Power dissipation is still one watt at idle, six during a stress test.

Given how cheap the phone was, and how little power this thing sips, [Hardware Heaven] has an excellent answer to those who say homelabbing is a rich person’s hobby. This project also reminds us that while our phones might not be as hackable as we’d like, they’re still far from totally locked down. You can even run NixOS on (some of) them.

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MorPhlex: The TPU Filament That Goes Soft After You Print It

August 16, 2025 by Maya Posch 6 Comments

In FDM 3D printing cycles TPU is a bit of a special filament. Not so much because of its properties, but because it’s rather stretchy even as a filament, which makes especially printing certain hardness grades of TPU into somewhat of an nightmare. An interesting new contender here comes from a company called BIQU, who reckon that their ‘MorPhlex’ TPU solves many of those problems. Recently the [ModBot] channel on YouTube got sent a spool of the filament for testing.

The BIQU MorPhlex TPU filament being turned into squishy slippers. (Credit: ModBot, YouTube)

The ‘magic’ here is that this TPU claims to be a 90A TPU grade while on the spool, but after printing it becomes 75A, meaning a lot softer and squishier. Perhaps unsurprisingly, a big selling point on their product page is that you can print squishy shoes with it. Beyond this is claims to be compatible with ‘most FDM printers’, and the listed printing parameters are typical for TPU in terms of extruder and bed temperature.

After drying the filament as recommended for TPU in general, test prints were printed on a Bambu Lab H2D. Here BIQU recommends not using the AMS, but rather the dedicated TPU feeding channel. For the test prints some slippers were printed over the course of two days. In hindsight glue stick should have been applied to make parts removal easier.

The slippers were indeed squishy, but the real test came in the form of a Shore A hardness meter and some test cube prints. This showed an 80 – 85A for the BIQU MorPhlex test cube depending on whether to test the side or top. As the product datasheet indicates a final hardness of 75A +/- 3A, one could argue that it’s kind-of in spec, but it mostly raises questions on how parameters like temperature and extrusion speed affect the final result.

2025 One Hertz Challenge: STM32 Blinks In Under 50 Bytes

August 16, 2025 by Lewin Day 9 Comments

Many of us have run a Blink program on a microcontroller before. It’s effectively the “Hello, World!” of the embedded space. However, few of us have ever thought about optimizing our Blink code to be as miniscule as possible. But that’s precisely what [Rudra Lad] did for this entry into the 2025 One Hertz Challenge!

This example of Blink, delay_blinky_13, is built specifically for the STM32F4 Discovery microcontroller development board. [Rudra] notes the code is “highly optimized” and compiles down to a binary size of under 50 bytes. The code doesn’t even use RAM, and it aims to get the blink as close to 1 Hz as possible. Many optimizations were used to crunch it down as small as possible. For example, the standard startup code isn’t used, with the entire program instead written in the Reset_Handler to save space. Bit-band is also used to write to peripheral registers to blink the LED, since this uses less instructions than the typical methods. Meanwhile, with many tweaks to the delay counting routine, [Rudra] was eventually able to get the blink frequency to 1.00019 Hz, as measured on a logic analyzer. That’s pretty darn close!

While it’s rare that you have only 50 bytes of binary space to blink an LED, work like this is a great way to flex your coding muscles. Code is on Github for the curious, and if you’ve worked up your own impressive tiny binaries, don’t hesitate to let us know!

The Nibbler Was Quite A Scamp

August 16, 2025 by Al Williams 39 Comments

The late 1970s were an interesting time for microcomputers. The rousing success of things like the 8080, the Z80, the 6800, and the 6502 made everyone wanted a piece of the action. National Semiconductor produced its SC/MP. That was technically the Simple Cost-effective Micro Processor, but it was commonly known as Scamp. There were several low-cost development boards built around this processor and [Hello World] is looking at Digikey’s “Nibbler” which was a fairly nice computer for only $150. Check it out in the video below.

The SC/MP was made to be cheap. It had a strange bank switching scheme reminiscent of the Microchip PIC 16F family. It also had, like a lot of old discrete computers, a serial ALU, which made it slower than many of its contemporaries. It did have good features, though. It was cheap and required very few extra parts along with a single 5 V supply in the second and subsequent versions. In addition, it had pins that were made for connecting more than one CPU, which was quite a feat for those days.

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Metric, Imperial, And Flexibility

August 16, 2025 by Elliot Williams 89 Comments

Al Williams wrote up a seemingly innocent piece on a couple of rules-of-thumb to go between metric and US traditional units, and the comment section went wild! Nothing seems to rile up the Hackaday comment section like the choice of what base to use for your unit system. I mean, an idealized version of probably an ancient Egyptian’s foot versus a fraction of the not-quite-right distance from the North Pole to the equator as it passes through Paris? Six of one, half a dozen the other, as far as I’m concerned. Both are arbitrary.

What’s fun, though, is how many of us need to know both systems and how schizophrenic it all can be. My favorite example is PCB layout, where tenths and thousandths of an inch are unavoidable in through-hole and surface-mount parts, yet we call out board sizes and drill bits in millimeters – on the same object, and without batting an eye. American 3D printer enthusiasts will know their M3 hardware, and probably even how much a kilogram weighs, because that’s what you buy spools of filament in. Oddly enough, though I live in Europe, I have 3/4” thread on my garden hose and a 29” monitor on my desk. Americans buy two liter bottles of soda without thinking twice.

The absolute kings of this are in the UK, where the distance between cities is measured in miles, but the dimensions of an apartment in meters. They’ll buy gas in liters and beer in pints. Humans are measured both in feet-and-inches and centimeters, and weighed in pounds, kilograms, or even stone.

And I think that’s just fine. Once you give up on the rightness of either system, they both have their pros and cons. Millimeters are superb for doing carpentry in – that’s just about how tight my tolerances are with hand tools anyway, and if it’s made of wood, you can fudge 0.5 mm either way pretty easily. Sure, you could measure in 32nds of an inch, but have you ever bought a plywood sheet that’s 1536 x 3072 thirty-seconds? (That’s 4’ x 8’, or 1200 mm x 2400 mm.) No, you haven’t.

But maybe stick to one system when lives or critical systems are on the line. Or at least be very careful to call out your units. While it’s annoying to spec the wrong SMT part size because KiCAD calls some of them out in millimeters and inches – 0402 in inches is tiny, but 0402 in metric is microscopic – it’s another thing entirely to load up half as much fuel as you need for a commercial airline flight because of metric vs imperial tons. There’s a limit to how units-flexible you want to be.

How To Convert A Drain Into A Hydropower Facility

August 16, 2025 by John Elliot V 31 Comments

Over on his YouTube channel [Construction General] shows us how to convert a drain into a hydropower facility. This type of hydroelectric facility is known as a gravitation water vortex power plant. The central structure is a round basin which includes a central drain. The water feeds into the basin through a series of pipes which help to create the vortex which drives the water turbine before flowing out the drain.

To make the facility [Construction General] starts by laying some slabs as the foundation. One of the slabs has a hole to which the central drain pipe is attached. Bricks and mortar are then used to build the basin around the drain. A temporary central pipe is used for scaffolding along with some strings with hooks attached to hold the bricks and mortar in place for the basin. Integrated into the top half of the basin are fifteen inlet pipes which feed in water at an angle.

The next step is to build the dam wall. This is a bricks and mortar affair which includes the drain in the bottom of the wall and two spillways at the top. The spillways are for letting water flow out of the dam if it gets too full. Around the drainage in the dam wall a valve is installed. This valve is called the low-level outlet or the bottom outlet, and in this case it is a sluice, also known as a slide gate, which can be raised or lowered to control the rate of flow through the turbine.

Once the basin is complete and the low-level outlet is in place the scaffolding is removed. The basin is then painted, pink on the inside and white around the top. A turbine is constructed from various metal pieces and installed into the basin. The turbine is attached to a generator which is fixed atop the basin. The apparatus for operating the low-level outlet is installed and the dam is left to fill.

Hydropower is a topic we’ve covered here at Hackaday before, if you’re interested in the topic you might like to check out A Modest But Well-Assembled Home Hydropower Setup, Hydropower From A Washing Mashine, or Bicycle Hub Hydropower.

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