All-Mechanical Coil Winder Is A Scrap-Bin Delight

August 30, 2023 by 10 Comments

If there’s something more tedious than winding coils, we’re not sure what it is — possibly rolling and wrapping coins; that’s really a bother. But luckily, just like there are mechanical ways to count coins, there are tools to make coil production a little less of a chore, but perhaps none that have as much charm as this all-mechanical coil winder.

We’d say that [Ralph (VK3ZZC)]’s amazing invention firmly falls under the “contraption” category, without a hint of the term being used as a pejorative. The rig was based on the MoReCo Coilmaster, a machine that was once commercially available at a fairly steep price, according to [Ralph], and still seems to command a premium even today. Never being able to afford an original, [Ralph] spun up his own from scrap metal and tooling no more sophisticated than a drill press. It’s a riot of brass and steel, with a hand crank that drives the main winding shaft while powering a cam that guides the wire along the long axis of the coil form. Cams can be changed out for different winding patterns, and various chucks adapt to hold different coil forms to the winding shaft.

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3D Printing RC Car Tires To Go Fast

August 30, 2023 by 15 Comments

There’s a bit of a high-speed arms race in the RC world on YouTube these days. [Michael Rectin] is in on the action, and he’s been exploring how to 3D print a decent set of tires to help his RC car reach higher speeds mph.

His first efforts involved experiments with TPU. The tires looked okay, but had very little traction. He later moved on to VarioShore TPU, a filament capable of delivering various properties depending on the printing method. Printing for the softest, and thus grippiest, possible tires, [Michael] whipped up some sporty looking boots for his wheels.

His tires improved over  off-road RC tires in one major way. His design didn’t suffer significant ballooning as the rotational velocity increased. However, the VarioShore material lacked grip compared to off-the-shelf rubber RC tires designed for high-speed use. The commercially-available tires also offered a smoother ride.

[Michael] also demonstrated some neat tricks for high-speed RC driving. He used a modified flight controller to correct the car’s steering in response to perturbations, and put in a scaling method that reduces steering inputs at higher speed. That didn’t entirely stop the carnage though, with some incidents seeing wheels thrown off in big tumbling crashes.

Electric-powered RC cars can go darn quick these days, but you might want to consider jet power if you want to break records. Video after the break.

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AI Assistant Translates Your Every Request For The Command Line

August 30, 2023 by 16 Comments

If you don’t live on the command line, it can be easy to forget the exact syntax of commands. It often leaves you running to the “/?” or “–help” switches, or else a quick Google search to find the proper incantations. Shell-AI is a machine-learning assistant that could change all that by helping you find the proper command for the job, right on the command line!

Shell-AI accepts natural-language inputs — simply type in “shai” followed by what you’re trying to do. It will then take in your request, run it through an OpenAI language model like GPT-3.5-Turbo, and then present you with three (or more) potential commands. You can then select which command to use and get on with your day.

As demonstrated, it’s more than capable of following commands like “download a random image” or “show only image files ls.” And, hilariously, it responds to the request “do something crazy” with just one suggestion: “rm -rf”. That seems rather fitting.

We wouldn’t blindly follow any commands coming out of a large language model, of course. But, if you know what you’re doing, it could prove a useful little tool to ease your regular duties on the command line.

3D Printed Engine Gets Carburetor

August 30, 2023 by 14 Comments

3D printed materials have come a long way in the last decade or so as printers have become more and more mainstream. Printers can use all kinds of different plastics with varying physical characteristics, and there are even printers now for other materials like concrete and metal. But even staying within the realm of the plastic printer can do a lot of jobs you might not expect. [Camden Bowen] recently 3D printed a single-piston engine which nearly worked, and is back with some improvements to it thanks to a small carburetor.

The carburetor itself isn’t 3D printed (although not from lack of trying) — it’s on loan from a weed eater, and is helping to solve a problem with the fuel-air mixture of his original design. Switching from butane to a liquid fuel also solved some problems as well, and using starter fluid also helped to kick off the ignition. Although it ran for a short period of time over several starts, the valve train suffered some damage with the exhaust valves melting in place to the head. This is actually a problem common to any internal combustion engine like this, especially if the fuel-air mixture is too lean, there’s incomplete combustion, the valves aren’t adjusted properly, or any number of other problems. In this case it seems to have been caused by improper engine timing.

It’s actually noteworthy though that the intake valves weren’t burned, meaning that if the engine can be tuned to allow for complete combustion before the exhaust gasses leave the combustion chamber, the plastic 3D printed head and valve train will likely survive much longer operational periods. We’ll certainly look forward to the next iteration of this engine build to see if that’s the case. If 3D printed piston engines aren’t your speed, though, take a look at this jet engine which uses a 3D printed compressor.

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Converting Wind To Electricity Or: The Doubly-Fed Induction Generator

August 30, 2023 by 97 Comments

Humanity has been harvesting energy from the wind for centuries. The practice goes back at least to 8th century Persia where the first known historical records of windmills came, but likely extends even further back than that. Compared to the vast history of using wind energy directly to do things like mill grain, pump water, saw wood, or produce fabrics, the production of electricity is still relatively new. Despite that, there are some intriguing ways of using wind to produce electricity. Due to the unpredictable nature of wind from moment to moment, using it to turn a large grid-tied generator is not as straightforward as it might seem. Let’s take a look at four types of wind turbine configurations and how each deal with sudden changes in wind speeds. Continue reading “Converting Wind To Electricity Or: The Doubly-Fed Induction Generator” →

Stay Online When The Power Goes Out With This Fiber Modem UPS Hack

August 30, 2023 by 22 Comments

It’s desirable to have your Internet connection up at all times, particularly as it can take some time to get back online if you have a power interruption or similar. [Brink] had some issues with the power supply in their apartment, so they set about whipping up a backup power solution to keep their Verizon ONT fiber modem up and running in such events.

The I-211M-L modem is actually equipped to run on backup battery power, but by default, it will only keep phone service online. Data and television services are normally switched off when the mains supply goes out. Thankfully, a minor mod to the unit’s power cable shared by [mousehunt] enables it to keep data services online when running on backup power. Grounding a bunch of pins with a strip of foil is enough to do the job.

From there, it’s a simple matter of hooking up a stout 12 V battery to the modem via its backup power connector. [Brink] specified a nifty 12 V rechargeable lithium ion pack for the job, which is sold as a portable power unit for running LED strips. Some neat cabling to keep the battery charged later, and you’ve got a working UPS setup to keep the comms online.

Combined with a UPS to run the rest of your computers and networking equipment, this is a great solution to stay online during local power outages. We’ve featured some other great UPS hacks over the years, too, like these supercap UPSs for special cases. If you’ve got your own nifty power hacks, don’t hesitate to drop us a line!

ACK1 Makes Getting To Know The ATtiny1616 Easy

August 30, 2023 by 13 Comments

Many readers will be familiar with Microchip’s ATtiny85, which has been a popular choice for DIY projects in the past for its low price and (for the time) small size. But those looking for a more modern and capable 8-bit chip may find the ATtiny1616-MNR of interest. It offers expanded flash storage, more GPIO, and ditches SPI programming in favor of UPDI — a protocol that can be done using nothing more than an USB-UART converter and a resistor.

The contents of the ACK1 kit
What’s in the kit if you buy it.

But here’s the catch: the new chip is only available in SMD and there are far fewer tutorials for it! That’s why [Bradán Lane] has created ACK1, a cute little AVR Coding Kit for those of us who want to play with the ATtiny1616 and a companion for his free and open-source course.

The board contains an array of 6 by 7 LEDs in a charlieplexed configuration, a large piezo buzzer, two push buttons, an on/off switch, and a CR2032 battery holder to keep it on without the need for a cable. The kit looks gorgeous in its white-on-black theme with gold plated contacts and can be had for $20 on Tindie at the time of writing.

The ATtiny1616 itself runs at up to 20 MHz and has 17 GPIO pins, 16 KiB of flash storage, 2 KiB of RAM, and 256 bytes of EEPROM for configuration — making it roughly on par with the original Arduino Uno.

The course that goes hand-in-hand with the ACK1 is all about the features of the ATtiny1616, from the basics of using the programmer to reading the buttons, using timers, driving the charlieplexed LEDs, storing data in the EEPROM and much more. Though it does not cover the basics of C, the course is free, and even licensed MIT, so that anyone can share it and improve upon it.

If you enjoy seeing beautiful microcontrollers, you’ll definitely want to see the stylish Uno Plus+.