Ten 3D Printed Gadgets That Just Can’t Stay Still

February 27, 2019 by Tom Nardi No comments

There was a time, not so very long ago, when simply getting a 3D printer to squirt out an object that was roughly the intended shape and size of what the user saw on their computer screen was an accomplishment. But like every other technology, the state of the art has moved forward. Today the printers are better, and the software to drive them is more capable and intuitive. It was this evolution of desktop 3D printing that inspired the recently concluded 3D Printed Gears, Pulleys, and Cams contest. We wanted to see what hackers and makers can pull off with today’s 3D printing tools, and the community rose to the challenge.

Let’s take a look at the top ten spinning, walking, flapping, and cranking 3D printed designs that shook us up:

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Infinite Build Volume With RepRap On Wheels

February 24, 2019 by Lewin Day 13 Comments

The average 3D printer is a highly useful tool, great for producing small plastic parts when given enough time. Most projects to build larger 3D printed objects use various techniques to split them into smaller parts which can fit inside the limited build volume of most Cartesian-based printers. However, there’s no reason a printer need sit inside a box, and no reason a printer can’t roam about, either. Hence, we get the RepRap HELIOS on wheels.

[Nicholas Seward] created the HELIOS and entered it into the Hackaday Prize in 2017, using a SCARA arm to build a printer with a large build volume and no moving steppers. One of [Nicholas]’s students then did a test, in which the HELIOS was mounted on an angled motorized cart, giving the printer potentially infinite build volume in one axis.

[Nicholas] expects the current basic setup to be capable of prints 200mm wide, 100mm high, and theoretically infinite length. There’s also potential to enable the device to create large curved parts by allowing the printer to steer itself with independently controlled motors.

There’s more work to be done, particularly to allow the printer to locate itself relative to its work space to avoid dimensional issues on large prints, but the preliminary results are highly impressive. We’ve seen other infinite volume printers, too – like this build using a conveyor belt design. Video after the break.

[Thanks to smerrett79 for the tip!]

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Pathio: New 3D Slicer From E3D

February 24, 2019 by Al Williams 35 Comments

Having a great word processor won’t actually help you write the next bestselling novel. It might make it easier, but if you have a great novel in you, you could probably write it on paper towels with a crayon if you had to. A great 3D printer isn’t all you need to make great 3D prints. A lot depends on the model you start with and that software known as a slicer. You have several choices, and now you have one more: PathIO, a slicer sponsored by E3D, is out in beta. You can see a video about its features below.

The software has a few rough edges as you might expect from a beta. The slicer doesn’t feed Gcode to a printer directly, although Octoprint integration is forthcoming. Developers say they are focusing on the slicing engine which is totally new. According to their website, conventional slicers immediately cut a model into 2D slices and then decide how to realize each slice with respect to the shell and infill. Pathio works in 3D space and claims this has benefits for producing correct wall thickness and an increase in self-supporting geometries.

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Ultra Tiny PC Plays Snake

February 23, 2019 by Al Williams 9 Comments

[Steve Martin] used to do a comedy act about “Let’s get small!” You have to wonder if [Paul Klinger] is a fan of that routine, as he recently completed a very small 3D printed PC that plays snake. Ok, it isn’t really a PC and it isn’t terribly practical, but it is really well executed and would make a great desk conversation piece. You can see the thing in all its diminutive glory in the video below.

The 3D printer turned out a tiny PC case, a monitor, and a joystick. The PC contains an ATtiny1614, an RGB LED, and some fiber optic to look like case lighting. The monitor is really a little OLED screen. A 5-way switch turns into the joystick.

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Nerf Mods Via 3D Printing

February 22, 2019 by Lewin Day 2 Comments

Nerf guns are a great way to annoy parents. Simply give them as a gift to any child, and watch precious family heirlooms tumble to the ground as little Holly commando rolls behind the couch to avoid enemy combatants invading the loungeroom. Adults may find them lacking in stopping power and firing rate, but not to worry – there’s plenty to be done about that. [3D Printing Nerd] took a trip to visit the [Out of Darts] workshop, to check out some seriously hardcore blasters.

[Out of Darts] runs as a store that sells all manner of tools and components for hopping up Nerf blasters, but they also sell complete original builds as well. The video showcases all manner of hardware, from powered backpack ammunition hoppers, to drain blaster shotguns and multirocket launchers. The workshop also contains 22 Prusa i3 printers that run 24/7 producing parts, barring breakdowns. Injection moulding, eat your heart out.

Things have come a long way since the old days of swapping in big springs to Hasbro blasters and crossing fingers that nothing breaks. 3D printing allows the home maker to produce just about any part imaginable without requiring advanced machine tools or special skills beyond the use of garden variety CAD software. It’s not the first time we’ve seen 3D printed Nerf blasters, and we’re sure it won’t be the last either. As always, tip ’em if you got ’em. Video after the break.

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Relive The Dot Matrix Glory Days With Your 3D Printer

February 21, 2019 by Tom Nardi 21 Comments

With the cost of 3D printers dropping rapidly, we’ve started to see a trend of hackers re-purposing them for various tasks. It makes perfect sense; with the hotend and extruder turned off (or removed entirely), you’ve got a machine that can move a tool around in two or three dimensions with exceptional accuracy. Printers modified to carry lasers, markers, and even the occasional rotary tool, are becoming a common sight in our tip line.

Last year [Matthew Rayfield] attached a marker to his 3D printer and had it sketch out some pictures, but recently he decided to revisit the idea and try to put a unique spin on it. The end result is a throwback to the classic dot matrix printers of yore utilizing decidedly modern hardware and software. There’s something undeniably appealing about the low-fi nature of dot matrix printing, and when fed the appropriate images this setup is capable of producing something which we’ve got to admit is dangerously close to being art.

To create these images, [Matthew] has created “Pixels-to-Gcode”, an online service that anyone can use to turn an arbitrary image into GCode they can feed their 3D printer. There’s a number of options available for you to play with so you can dial in the specific effect you’re looking for. Pointillist images can be created using a tight spacing of dots, but widen them up, and your final image becomes increasingly abstract.

The hardware side of this project is left largely as an exercise for the reader. [Matthew] has attached a fine-point pen to his printer’s head using a rubber band, but admits that it’s far from ideal. A more robust approach would be some kind of 3D printed device that allows you to quickly attach your pen or marker so the printer can be easily switched between 2D and 3D modes. We’d also be interested in seeing what this would look like if you used a laser mounted on the printer to burn the dots.

Back in the ancient days of 2012, we saw somebody put together a very similar project using parts from floppy and optical drives. The differences between these two projects, not only in relative difficulty level but end result, is an excellent example of how the hacker community is benefiting from the widespread availability of cheap 3D motion platforms.

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3D Printed Alarm Clock Looks Just Like Store Bought

February 19, 2019 by Lewin Day 17 Comments

Clocks are a popular project on Hackaday. They’re a great way to showcase a whole range of creative build techniques, and can make an excellent showpiece as well. We’ve seen everything from the blinkiest binary build to the noisiest alarms, but [Benoit] has delivered something different — a stylish build that looks like it came right off the store shelf.

The clock features a large 7-segment display built with IN-PI554FCH LEDs, which are similiar to the popular WS2812Bs but with lower power consumption. There’s also an OLED display for reading the date and going through menus, capacitive touch buttons for control and an Arduino Mega to tie everything together.

The real party piece is the enclosure, however. [Benoit] spent significant time honing a process to get a nice surface finish on Shapeways SLS parts. The 3D printed components are first cleaned with a toothbrush to free any loose powder, before several stages of primer, sanding, and paint. The final product is then finished with decals that lend the device that perfect factory look. If you’re eager to replicate the build, the parts are available at Github.

[Benoit]’s clock is a great example of what can be achieved by the home builder who is willing to wait a couple weeks for high quality 3D printed parts and decals to ship. It’s not [Benoit]’s first build to grace these hallowed pages, either – his transparent clock runs Linux!