Blimpduino Hits Version 2

November 27, 2018 by Al Williams 17 Comments

We always think that crossing the Atlantic in a blimp would be very serene — at least once they put heaters on board. The Hindenburg, the R-101, and the Shenandoah put an end to the age of the airship, at least for commercial passenger travel. But you can still fly your own with a helium balloon and some electronics. One notable project — the Blimpduino — has evolved into the Blimpduino 2. The open-source software is on GitHub. We couldn’t find the PCB layout, so we aren’t sure if it is or will be open. The 3D printed parts are available, though.

The PCB is the heart of the matter, a four-layer board with an ARM M0 processor, an ESP8266 WiFi module, four motor outputs, two servo motor outputs, a 9-axis inertial navigation system, an altimeter, and a forward object detection system. There’s also a battery charger onboard.

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The Most-3D-Printed 3D Printer

November 27, 2018 by Inderpreet Singh 46 Comments

The most awesome things about having a 3D printer is that you can create almost anything which includes parts for the 3D printer itself. Different materials give power to your imagination and allow you to go beyond the 3D printed vase. So much so that one maker has gone as far as 3D print the bearings as well as the axis screws and nuts and it works!

The RepRap project was the first project to incorporate 3D printed parts to make it self-replicating to a certain extent. The clamps and mounts could be easily printed, however, this project uses a 3D printed frame as well as two linear bearings for the y-axis and z-axis and one for the x-axis. The y-axis is a 3D printed rack-and-pinion while the z-axis is made of a 3D printed screws and nuts. So basically, the servo motors, extruder/hotend and limits switches with mounting screws are the only part that need be bought at the store.

Even though in motors are running hot causing mounts to get soft, heat-sinks are predicted to resolve the issue. This one is not designed for accuracy though it can be a great resource for budding engineers and hackers to get their feet wet with customizing 3D printers. Check out the video for a demo.

From 3D printed guitars to RC Planes, there is a lot you can do with micro-manufacturing and all we need now is a 3D printed motor to get things rolling. Continue reading “The Most-3D-Printed 3D Printer” →

3D Printed V8 Engine Uses Solenoids

November 25, 2018 by Al Williams 17 Comments

Normally when you think of a V8 engine you think of pistons driven by exploding fuel, pushing a crankshaft. [Miller’s Planet’s] version doesn’t use pistons, instead it uses solenoids along with a 3D printed crankshaft. The finished product would make a great science project or classroom demonstration of how a crankshaft converts a reciprocal linear motion into a rotary motion.

There are a lot of 3D printed parts and the links are in the post. A lot of the video (see below) is filmed in the wordless-workshop style with just a few text overlays to explain what is happening. But towards the middle, you’ll hear an explanation of how a solenoid produces force. The real payoff though is at the end, when you get to watch the contraption in motion.

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The Best Laptop Gets Even Better

November 24, 2018 by Brian Benchoff 85 Comments

The ThinkPad is the greatest laptop ever created. It doesn’t come in rose gold, it comes in black. It doesn’t have a weird screen instead of an escape key. For less than half the price of a MacBook, you can have a capable laptop that will somehow fit three drives inside. It’s madness, but it’s still not the perfect tool for hacking. To get there, you’re going to need to load that thing up with an independent Linux system, and maybe a solderless breadboard. That’s what [ollie242] is doing with his ThinkPad, and the results are the perfect addition to the perfect laptop.

This build is really just a 3D printed drive caddy for the Thinkpad UltraBay, the modular standard that allows you to add a CD drive, SATA drive, or even a serial and parallel port to your laptop. [ollie242] is modeling this off the CD drive taken from a ThinkPad T420, so we’re looking at a ‘Serial Ultrabay Enhanced’ version of this standard, which is compatible with a T430, which is still the best laptop you can possibly buy.

Inside this 3D printed drive caddy is a Raspberry Pi Zero W, powered by the ThinkPad through the internal SATA connector. The Pi Zero has right-angle headers attached, giving access to the GPIO pins from the outside. Just to add a little flair, [ollie242] added an OLED display to show the IP address, the CPU load, and the memory availability of the Pi.

This is a great project, if only because no one has any use for a CD drive anymore. Since these UltraBay drives are huge, it would be a simple matter to add a much more powerful computer to the drive like the recently announced Raspberry Pi 3 Model A+. There are — or at least there should be — some interesting internal connections on that UltraBay port, and it’s not inconceivable this Raspberry Pi UltraBay could be used as a coprocessor of sorts for its host laptop.

Put That DLP Printer To Use Making PCBs

November 24, 2018 by Tom Nardi 38 Comments

Now that these DLP printers are cheaper and more widely available, we’re starting to see hackers poking around the edge of the envelope to see what else the machines are capable of. [Electronoobs] recently got his hands on a couple of these printers, and thought he would do some experiments with using them for PCB production.

Rather than extruding molten plastic, these printers use light to cure resin layer-by-layer. In theory if the printer is good enough to cure the light-activated resin for a high resolution print, it should be able to do much the same thing with photosensitive PCBs.

Unfortunately, getting an STL out of a PCB design program takes a few intermediary steps. In the video after the break, [Electronoobs] shows his workflow that takes his design from EasyADA and turning it into a three dimensional object the DLP printer will understand. He does this with Blender and it looks pretty straightforward, but in the past we’ve seen people do similar tricks with Inkscape if that’s more your style.

Once you’ve grafted another dimension onto your PCB design, you may need to scale it to the appropriate size. [Electronoobs] notes that his STL for a 60 mm wide PCB came out of Blender as less than 2 mm wide, so you might need to break out the dreaded mathematics to find the appropriate scale value. Once the dimensions look good, you can load this file up into the printer as you would any normal print.

On the printer side of things, [Electronoobs] manually laminates UV photoresist film onto some copper clad boards with an iron, but you could skip this step and buy pre-sensitized boards as well. In any event, you drop the board where the UV resin normally goes, press the print button, and wait about ten minutes. That should give it enough time to expose the board, and you then proceed with the normal washing and acid bath process that hackers have been doing since time immemorial.

As [Electronoobs] shows, the results are quite impressive. While this still won’t make it any easier for you to do double-sided PCBs in the home lab, it looks like a very compelling method for producing even SMD boards with relative ease. This isn’t the first time somebody has tried using a DLP printer to run off some PCBs, but now that the technology has matured a bit it looks like it’s finally becoming practical.

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Disco Ain’t Dead: Blinky Ball Makes You Solder Inside A Dome

November 22, 2018 by Mike Szczys 10 Comments

Disco balls take a zillion mirrors glued to a sphere and shine a spotlight on them. But what if the ball itself was the light source? Here’s a modern version that uses addressable LEDs in a 3D-printed sphere that also hides the electronics inside the ball itself.

Check out the video below to see the fantastic results. It’s a Teensy 3.6 driving a whopping 130 WS2812 LEDs to make this happen. (Even though the sphere has the lowest surface area to volume ratio.) There’s even a microphone and an accelerometer to make the orb interactive. Hidden inside is a 4400 mAh battery pack that handles recharging and feeds 5 V to the project.

For us, it’s the fabrication that really makes this even more impressive. The sphere itself is 3D printed as four rings that combine to form a sphere. This makes perfect spacing for the LEDs a snap, but you’re going to spend some time soldering the voltage, ground, and data connections from pixel to pixel. In this case that’s greatly simplified because the LEDs were sourced from AliExpress already hosted on a little circle of PCB so you’re not trying to solder on the component itself. Still, that’s something like 390 wires requiring 780 solder joints!

We love seeing an LED ball you can hold in your hand. But if you do want something bigger, try this 540 LED sphere built from triangular PCBs.

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PLA Foils Homemade Tachometer

November 22, 2018 by Al Williams 19 Comments

[Integza] built a Tesla turbine and wanted to know how fast it was spinning. However, he didn’t have a tachometer, and didn’t want to buy one. After a false start of trying to analyze the audio to measure the speed, he decided to use a tried-and-true method. Let the wheel break an infrared (IR) optointerruptor and count the spokes of the wheel as they go by. If you know the spacing between the spokes, you can compute the speed. There was only one problem: it didn’t work.

Turns out, PLA is at least somewhat transparent to IR. Knowing that it was a simple matter to fix some tape to the wheel that would block IR and that made things work much better. If you missed the video where he built the turbine, you might want to watch it first.

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