Printing With Glass Fiber Filament

December 10, 2023 by Al Williams 12 Comments

[ModBot] has been trying different engineering plastics for 3D printing. He recently looked at carbon fiber mixed with PET, but this time, he shows us his results with PET with glass fiber, or PET-GF. You can see how it all turned out in the video below.

The first part of the video compares the specifications, and, as you might expect, some factors are better for carbon fiber, and others are better for glass fibers. Once he gets to the printing, he covers the high temperatures needed (280-320C). He also talks about how either fiber will chew up nozzles and extruders.

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Intentional Filament Stringing Helps Santa Soar

December 7, 2023 by Donald Papp 3 Comments

Stringing is when a 3D printer’s hot end moves through open air and drags a wisp of melted plastic along with it. This is normally undesirable, but has in the past been done intentionally to create some unconventional prints. Moonlight Santa from [3dprintbunny] shows considerable refinement in the technique, complete with color changes that really make the result pop.

Using a 3D printer’s stringing in a constructive way is something that has been leveraged really well. We remember seeing a lion with a fantastic mane by combining this method with a little post-processing and a blast from a heat gun. The technique has also been applied to make brush bristles (the printer strings filament across two handles, and after printing it is cut in half to make two brushes.)

This isn’t [3dprintbunny]’s first rodeo, either. We loved seeing her show what kind of objects were possible by using clever design, with no reliance on custom G-code or weird slicer tricks. The color changes by filament swaps really make this new one stand out.

Better 3D Printing Overhangs? Dive! Dive!

December 4, 2023 by Al Williams 28 Comments

If you want better 3D-printed overhangs, you need better cooling, right? What would be better for cooling than printing submerged in water? It turns out [CPSdrone] tried it, and, at least for overhangs, it seems to work pretty well. Check it out in the video below.

Of course, there are some downsides. First, the parts of the 3D printer don’t want to work in water. The guys used deionized water to minimize water conductivity and also sealed open connections. Some components were replaced with equivalents that were less likely to corrode. However, the bearings in the stepper are still going to corrode at some point.

There’s no free lunch, though. Cooling is good for some parts of 3D printing. But for the hot parts, it could cool down too much. They encased the hot end in a large silicon block to help prevent this. They also potted the controller board, which works but makes future maintenance and upgrades painful. Initial tests looked promising.

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Print Your Own Brain Lamp From MRI Data

December 1, 2023 by Lewin Day 12 Comments

MRIs generally fall somewhere on the scale from boring to stressful depending on why you’re having one and how claustrophobic you get. Regardless, they’re a wonderful diagnostic tool and they’ve saved thousands if not millions of lives over the years. In a fun use of the technology, [mandalaFractals] has shown us how to make a 3D-printed brain lamp using an MRI scan of the head.

The build starts with an off-the-shelf lamp base and a smart LED bulb as the light source, though you could swap those out as desired for something like a microcontroller, a USB power supply, and addressable LEDs if you were so inclined. The software package Slicer is then used to take an MRI brain scan and turn it into something that you can actually 3D print. It’ll take some cleaning up to remove artifacts and hollow it out, but it’s straightforward enough to get a decent brain model out of the data. Alternatively, you can use someone else’s if you don’t have your own scan. Then, all you have to do is print it in a couple of halves, and pop it on the lamp base, and you’re done!

It’s a pretty neat build. Who wouldn’t love telling their friends that their new brain lamp was an accurate representation of their own grey noodles, after all? It could be a fun gift next time Halloween rolls around, too!

Meanwhile, if you’ve got your own MRI hacks that you’ve been cooking up, don’t hesitate to let us know!

G-code Goes Binary With Proposed New Format

November 28, 2023 by Donald Papp 66 Comments

G-code is effective, easily edited, and nearly ubiquitous when it comes to anything CNC. The format has many strengths, but space efficiency isn’t one of them. In fact, when it comes to 3D printing in particular file sizes can get awfully large. Partly to address this, Prusa have proposed a new .bgcode binary G-code format. You can read the specification of the new (and optional) format here.

The newest version of PrusaSlicer has support for .bgcode, and a utility to convert ASCII G-code to binary (and back) is in the File menu. Want to code an interface of your own? The libbgcode repository provides everything needed to flip .gcode to .bgcode (with a huge file size savings in the process) and vice versa in a way that preserves all aspects of the data. Need to hand-edit a binary G-code file? Convert it to ASCII G-code, make your changes, then flip it right back.

Prusa are not the only ones to notice that the space inefficiency of the G-code file format is not ideal in all situations. Heatshrink and MeatPack are two other solutions in this space with their own strong points. Handily, the command-line tool in libgcode can optionally apply Heatshrink compression or MeatPack encoding in the conversion process.

In a way, G-code is the assembly language of 3D printers. G-code files are normally created when slicing software processes a 3D model, but there are some interesting tricks to be done when G-code is created directly.

Single-piece Tank Chassis Goes Robotic

November 27, 2023 by Donald Papp 8 Comments

[EXTREME3DPRINT] has a new version of their print-in-place tank chassis: the PiPBOT now accepts drop-in motors (in the form of 360° rotation servos), RC receiver, and battery pack to make a functional RC tank platform in no time flat. The design is entirely 3D printed with no supports needed.

This new version is a paid 3D model (and it includes STEP files, thankfully) but the original proof-of-concept print-in-place tank chassis is free and remains a highly clever piece of design that really shows off what is possible when one plays to a 3D printer’s strengths.

A better look at the design’s details can be found on the designer’s website, and a short video demonstrating assembly and operation is embedded below. We particularly like the attachment points on the top of the PiPBOT, which allows for securely mounting all kinds of customized payloads.

Interested in this style of printable RC platform, but want something a little more accessible? If race cars are more your thing, we’d like to also mention the Gamma 2.0 by [Under Engineered]. It’s a print-in-place RC car that needs minimal parts to get rolling and would make an excellent afternoon project.

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3D Printing A Nifty Sphere Without Supports

November 26, 2023 by Donald Papp 6 Comments

[DaveMakesStuff] demonstrates a great technique for 3D printing a sphere; a troublesome shape for filament-based printers to handle. As a bonus, it uses a minimum of filament. His ideas can be applied to your own designs, but his Giant Spiralized Sphere would also just happen to make a fine ornament this holiday season.

Printing two interlocking parts and using vase mode ensures a support-free print that uses a minimum of filament.

The trick is mainly to print the sphere in two parts, but rather than just split the sphere right down the middle, [Dave] makes two hollow C-shaped sections, like a tennis ball. This structure allows the halves to be printed in vase mode, which minimizes filament use while also printing support-free.

Vase (or spiral) mode prints an object using a single, unbroken line of extruded filament. The resulting object has only one wall and zero infill, but it’s still plenty strong for an ornament. Despite its size, [Dave]’s giant ball uses only 220 grams of filament.

A video (also embedded below) shows the design in better detail. If you’d like to experiment, we’ve previously covered how PETG’s transparency is best preserved when 3D printing by using vase mode, slightly overextruding, and printing at a higher temperature to ensure solid bonding between each layer. Continue reading “3D Printing A Nifty Sphere Without Supports” →