Old 3D Printer Parts Repurposed Into DIY Camera Slider

December 22, 2024 by Lewin Day 7 Comments

What do you do with an old 3D printer? They’re full of interesting components, after all, from switches and motors to lovely smooth rails. [Mukesh Sankhla] had a great idea—why not repurpose the components into a motorized camera slider?

The heart of the slider is the 4020 V-slot aluminum profile. It’s upon this that the camera carriage rides, running on rubber rollers to keep things smooth. A stepper motor and belt are then used to move the slider at a constant speed up or down the rail while the camera gets the necessary shot. The build relies almost entirely on salvaged components, save for an ESP32, OLED screen, and a few buttons to act as the control interface. There are also the TMC2208 stepper motor drivers, of course, but they came from the salvaged Ender 3 unit as well.

This is a classic project. Many old 3D printers have pretty much the perfect set of parts to build a camera slider, making this build a no-brainer. Indeed, others have tread the same path. There are plenty of other potential uses around the lab or for soldering.

Meanwhile, the proof is in the pudding. Scope the slider’s performance in the video below.

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3D-Printed Boat Feeds The Fishes

December 16, 2024 by Lewin Day No comments

In most natural environments, fish are able to feed themselves. However, if you wanted to help them out with some extra food, you could always build a 3D-printed boat to do the job for you, as [gokux] did.

The concept is simple enough—it’s a small radio-controlled boat that gets around the water with the aid of two paddle wheels. Driven together, the paddle wheels provide thrust, and driven in opposite directions, they provide steering. A SeeedStudio XIAO ESP32 is the brains of the operation. It listens into commands from the controller and runs the paddle drive motors with the aid of a DRV8833 motor driver module. The custom radio controller is it itself running on another ESP32, and [gokux] built it with a nice industrial style joystick which looks very satisfying to use. The two ESP32s use their onboard wireless hardware to communicate, which keeps things nicely integrated. The boat is able to putter around on the water’s surface, while using a servo-driven to deliver small doses of food when desired.

It’s a neat build, and shows just what you can whip up when you put your 3D printer to good use. If you’d like to build a bigger plastic watercraft, though, you can do that too. Video after the break.

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Origami-Inspired, Self-locking Structures With 3D Printing

December 13, 2024 by Donald Papp 2 Comments

Researchers recently shared details on creating foldable, self-locking structures by using multi-material 3D printing. These origami-inspired designs can transition between flat and three-dimensional forms, locking into place without needing external support or fasteners.

The 3D structure of origami-inspired designs comes from mountain and valley fold lines in a flat material. Origami designs classically assume a material of zero thickness. Paper is fine, but as the material gets thicker things get less cooperative. This technique helps avoid such problems.

An example of a load-bearing thick-film structure.

The research focuses on creating so-called “thick-panel origami” that wraps rigid panels in a softer, flexible material like TPU. This creates a soft hinge point between panels that has some compliance and elasticity, shifting the mechanics of the folds away from the panels themselves. These hinge areas can also be biased in different ways, depending on how they are made. For example, putting the material further to one side or the other will mechanically bias that hinge to fold into either a mountain, or a valley.

Thick-panel origami made in this way paves the way towards self-locking structures. The research paper describes several different load-bearing designs made by folding sheets and adding small rigid pieces (which are themselves 3D printed) to act as latches or stoppers. There are plenty of examples, so give them a peek and see if you get any ideas.

We recently saw a breakdown of what does (and doesn’t) stick to what when it comes to 3D printing, which seems worth keeping in mind if one wishes to do some of their own thick-panel experiments. Being able to produce a multi-material object as a single piece highlights the potential for 3D printing to create complex and functional structures that don’t need separate assembly. Especially since printing a flat structure that can transform into a 3D shape is significantly more efficient than printing the finished 3D shape.

Danger-Klipper Fork Renamed To Kalico

December 11, 2024 by Maya Posch 5 Comments

Hobbyist 3D printers have traditionally run the open source Marlin and later Klipper firmware, but as some hobbyists push their printers to the limits, more capable and less conservative firmware was needed. This is why the aptly named ‘Danger-Klipper’ fork of the Klipper firmware comes with the motto ‘I should be able to light my printer on fire’. Because the goal of Danger-Klipper wasn’t literally to light printers on fire (barring unfortunate accidents), the project has now been renamed to Kalico by the developers, after the pirate Calico Jack to maintain the nautical theming.

The Kalico project logo.

Not only does the project get a new name, but also a cute new pirate-themed calico cat logo. Beyond these changes not much else is different, though the documentation is obviously now also at a new domain. As a Klipper fork just about any printer that can run Klipper should be able to run Kalico, though the focus is on Raspberry Pi 2, 3 or 4. The FAQ has some more details on what Kalico can run on. Obviously, Kalico makes for a great option if you are building your own customized 3D printer (or similar), and will support the typical web UIs like Fluidd, OctoPrint, etc.

For some of the differences between Klipper and Kalico, the ‘Danger Features’ section of the documentation provides an impression. Suffice it to say that Kalico is not the kind of firmware to hold your hand or provide guiderails, making it an option for advanced users for whom breaking things while pushing boundaries is just part of the hobby.

Thanks to [Vinny] for the tip.

3D Printer Eliminates The Printer Bed

December 10, 2024 by Bryan Cockfield 28 Comments

Anyone who has operated a 3D printer before, especially those new to using these specialized tools, has likely had problems with the print bed. The bed might not always be the correct temperature leading to problems with adhesion of the print, it could be uncalibrated or dirty or cause any number of other issues that ultimately lead to a failed print. Most of us work these problems out through trial and error and eventually get settled in, but this novel 3D printer instead removes the bed itself and prints on whatever surface happens to be nearby.

The printer is the product of [Daniel Campos Zamora] at the University of Washington and is called MobiPrint. It uses a fairly standard, commercially available 3D printer head but attaches it to the base of a modified robotic vacuum cleaner. The vacuum cleaner is modified with open-source software that allows it to map its environment without the need for the manufacturer’s cloud services, which in turn lets the 3D printer print on whichever surface the robot finds in its travels. The goal isn’t necessarily to eliminate printer bed problems; a robot with this capability could have many more applications in the realm of accessibility or even, in the future, printing while on the move.

There were a few surprising discoveries along the way which were mentioned in an IEEE Spectrum article, as [Campos Zamora] found while testing various household surfaces that carpet is surprisingly good at adhering to these prints and almost can’t be unstuck from the prints made on it. There are a few other 3D printers out there that we’ve seen that are incredibly mobile, but none that allow interacting with their environment in quite this way.

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Optical illusion gingerbread house from an odd perspective

An Engineer’s Perspective On Baking Gingerbread Houses

December 10, 2024 by Heidi Ulrich 5 Comments

If you’ve ever wanted to merge the worlds of holiday cheer and clever geometry, [Kris Wilk]’s gingerbread house hack is your ultimate inspiration. Shared in a mesmerising video, [Wilk] showcases his 2024 entry for his neighborhood’s gingerbread house contest. Designed in FreeCAD and baked to perfection, this is no ordinary holiday treat. His pièce de résistance was a brilliant trompe l’oeil effect, visible only from one carefully calculated angle. Skip to the last twenty seconds of the video to wrap your head around how it actually looks.

[Wilk] used FreeCAD’s hidden true perspective projection function—a rarity in CAD software. This feature allowed him to calculate the perfect forced perspective, essential for crafting the optical illusion. The supporting structures were printed on a Prusa MK4, while the gingerbread itself was baked at home. Precision photography captured the final reveal, adding a professional touch to this homemade masterpiece. [Wilk]’s meticulous process highlights how accessible tools and a sprinkle of curiosity can push creative boundaries.

For those itching to experiment with optical illusions, this bakery battle is only the beginning. Why not build a similar one inside out? Or construct a gingerbread man in the same way? Fire up the oven, bend your mind, and challenge your CAD skills!

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New Tullomer Filament Claims To Beat PEEK

December 8, 2024 by Maya Posch 43 Comments

Recently a company called Z-Polymers introduced its new Tullomer FDM filament that comes with a lofty bullet list of purported properties that should give materials like steel, aluminium, and various polymers a run for their money. Even better is that it is compatible with far lower specification FDM printers than e.g. PEEK. Intrigued, the folks over at All3DP figured that they should get some hands-on information on this filament and what’s it like to print with in one of the officially sanctioned Bambu Lab printers: these being the X1C & X1CE with manufacturer-provided profiles.

The world of engineering-grade FDM filaments has existed for decades, with for example PEEK (polyether ether ketone) having been around since the early 1980s, but these require much higher temperatures for the extruder (360+℃) and chamber (~90℃) than Tullomer, which is much closer (300℃, 50℃) to a typical high-performance filament like ABS, while also omitting the typical post-process annealing of PEEK. This assumes that Tullomer can match those claimed specifications, of course.

One of the current users of Tullomer is Erdos Miller, an engineering firm with a focus on the gas and oil industry. They’re using it for printing parts (calibration tooling) that used to be printed in filaments like carbon fiber-reinforced nylon (CF-PA) or PEEK, but they’re now looking at using Tullomer for replacing CF-PA and machined PEEK parts elsewhere too.

It’s still early days for this new polymer, of course, and we don’t have a lot of information beyond the rather sparse datasheet, but if you already have a capable printer, a single 1 kg spool of Tullomer is a mere $500, which is often much less or about the same as PEEK spools, without the requirement for a rather beefy industrial-strength FDM printer.