Prosthetic arm made at summer camp

Kid Designs His Own Prosthetic Arm At A Summer Camp

Ever heard of the summer camp called Superhero Cyborgs? It’s where [Coby Unger] met nine-year-old [Aidan Robinson] and helped him design his very own custom prosthetic arm.

The camp is put on by KIDmob for kids who have various limb disabilities, and helps give them the tools and guidance to be able to make their very own prosthetics. Some of the designs the children come up with are cool, useful, pretty and sometimes not overly functional — but [Aidan’s] designs really intrigued [Coby] who is a designer and part of the staff at Pier 9, a world-class fabrication facility (and makerspace) run by Autodesk.

There’s a lot of problems with prosthetics for children. They’re very expensive, kids don’t stay the same size, and even though they might cost a lot, they don’t necessarily work that well. [Aidan] had a few commercial options but didn’t like any of them, so much so that he preferred not wear them period. But when he attended the camp he realized he had the ability to design a prosthetic that he’d actually want to wear.

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Connected Thermostat

Raspberry PiPhone Thermostat Monitors Your Entire House — Or At Least That’s The Plan

[Jeff McGehee] or how he likes to be known, [The Nooganeer] just finished his first big tech project after finishing grad school. It’s a connected thermostat that makes use of his old iPhone 4, and a Raspberry Pi.

Ever since [The Nooganeer] bought his first home with his wife back in the spring of 2014, he’s had ever consuming dream of adding home automation to every appliance. As he puts it…

Home automation has always been a fascination of mine.  How much time and irritation would I save if I didn’t have to worry about turning things on and off, or wonder in which state they were left?  How much more efficient would my home be?  Wouldn’t it be cool to always know the state of every power consumer in my home, and then be able to record and analyze that data as well?

His first challenge was making a smart thermostat — after all, heating and cooling your house typically takes the most energy. Having used a Raspberry Pi before he figured it would be the best brain for his system. After researching a bit about HVAC wiring, [The Nooganeer] settled on a Makeatronics Solid State Relay board to control the HVAC. This allows him to use the GPIO’s on the Raspberry Pi in order to control the furnace and AC unit.  Continue reading “Raspberry PiPhone Thermostat Monitors Your Entire House — Or At Least That’s The Plan”

Scanning On The Cheap

[Will] recently stumbled across the MakerBot Digitizer, a device that’s basically a webcam and a turntable that will turn a small object into a point cloud that can then be printed off on a MakerBotⓇ 3D printer. Or any other 3D printer, for that matter. The MakerBot Digitizer costs $800, and [Will] wondered if he could construct a cheaper 3D scanner with stuff sitting around his house. It turns out, he can get pretty close using only a computer, a webcam, and a Black and Decker line laser/level.

The build started off with a webcam mounted right next to the laser line level. Software consisted of Python using OpenCV, numpy, and matplotlib to grab images from the webcam. The software looks at each frame of video for the path of the laser shining against the object to be scanned. This line is then extracted into a 3D point cloud and reconstructed in MeshLab to produce a 3D object that might or might not be 3D printable.

This is only [Will]’s first attempt at creating a scanner. He’s not even using a turntable with this project – merely manually rotating the object one degree for 360 individual frames. It’s extremely tedious, and he’ll be working on incorporating a stepper motor in a future version.

This is only attempt number 1, but already [Will] has a passable scanned object created from a real-world thing.

Delta 3 Space 3D Printer

Prints In Space (Said In “Pigs In Space” Voice)

3D Printing on Earth is soooo last year. Recently, NASA has sent a 3D Printer to the International Space Station in order to test printing capability in space. The agency’s ultimate goal is to have a means to make parts and tools for astronauts that are far away from earth.

So, why should NASA have all of the extra-terrestrial printing fun? Three 15 year-olds thought that same thing and decided to build their own space printer. It’s goal, however, is a bit different from the one on the ISS. This printer is made to print on other celestial bodies such as the moon or Mars, not in a space station. The students call their project the DELTA 3 and as its name implies, is a delta-style printer and that’s where all similarities with conventional printers end. This printer has tank tracks so that it can maneuver itself around the planet. There is no print bed. The printer prints directly to the surface of which it is resting on. The frame is open at the front of the printer so that it can back up leaving a free-standing print in its wake. It certainly beats the hot-glue versions seen before and we think this is the Automated Build Platform of the future, today!

The DELTA 3’s electronic controls are also quite different from the norm. There is a Lego EV3 controller that is responsible for navigating the printer around obstacles to find a suitable print area. Once a location has been picked out, the EV3 triggers the standard Arduino Mega/RAMPS combo to coordinate the printing.

The young creators brought their DELTA 3 to the World Robot Olympiad just last month. They came in 4th in their division.

[via 3Dprint.com]

 

 

e-waste small 3d printer

E-Waste Printer Looks Nice, Prints Really, Really Small

Prices of 3D Printers have certainly been falling quite a bit over the last few years. Even so, it is still, at a minimum, a few hundred dollars to get going in the hobby. [mikelllc] thought it would be a fun challenge to see if he can build a functional 3D printer for under $100.

To stay under his budget, [mikelllc] took a reasonable route and decided to use as many recycled parts as he could. In every DVD and floppy drive, there is a stepper motor, lead screw and carriage that is used to move the read/write head of the drive. These assemblies will be used to drive the 3 axes of the printer. Two DVD drives and one floppy drive were dissembled to access the needed components.

e-waste small 3d printerLuckily [mikelllc] has access to a laser cutter. He made the frame from 5mm acrylic sheet stock. All of the pieces have slots and tabs to ease assembly and keep everything straight and square. The motors and frames from the DVD and floppy drives are mounted to the acrylic frame pieces in strategically pre-planned holes. The Y axis is responsible for moving the print bed back and forth. It is mounted on screws so that it can be adjusted to ensure a level bed.

A little DVD drive stepper motor just isn’t powerful enough to be used as an extruder motor so a standard NEMA17 motor was purchased for this task. The motor is part of a MK7/MK8 style direct drive extruder that is made from mostly 3D printed parts. The extruder is mounted on the frame and a bowden tube guides the filament to the hot end mounted to the printer’s moving carriage. Remotely mounting the extruder motor keeps it’s mass off of the axes, which in this case may be too heavy for the small, scavenged drive stepper motors.

The electronics are standard RepRap type and the same with for the hotend. The recycled motors work well with the RepRap electronics. After all that hard work, the printable area is a mere 37mm x 37mm x 18mm, but that’s not the point of this project! [mikelllc] met his goal of building a super cheap printer from recycled parts. He has also made the extruder and laser cut frame files available for download so anyone can follow in his footsteps. If you’re digging this e-waste 3D Printer but want a larger print volume, check out this printer.

 

Arm Mounted Computer

Yet Another Awesome Working Prototype Of A PipBoy 3000

When we’re not busy writing up features on Hack a Day, some of the writers here have some pretty impressive projects on the go. One of our own, [Will Sweatman], just put the finishing touches on this amazing (and functional!) Pipboy 3000!

The funny thing is, [Will] here isn’t actually a very big gamer. In fact, he hasn’t even played Fallout. But when a friend queried his ability to build this so called “PipBoy 3000”, [Will] was intrigued.

His research lead him full circle, right back to here at Hack a Day. We’ve covered several PipBoy builds over the years, and [Will] fell in love with [Dragonator’s] 3D printed version — it was the perfect place to start. You see, [Dragonator] shared all the 3D models on his personal site!

Now this is where it starts to get cool. [Will] is using a 4D systems 4.3″ touch display, which doubles as the microprocessor — in fact, he didn’t even have to write a single line of code to program in it! The hardware can be programmed using the free Workshop 4 IDE, which allows him to use a visual editor to program the device. Watching a YouTube video on the Fallout 3 PipBoy, he was able to recreate all the menus with intricate detail to load onto the device. It even has GPIO which allow him to use buttons to navigate the menus (in addition to the touch screen stylus).

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3D Printing Lock Picks

Over at the 23B hackerspace in Fullerton, CA, [Dano] had an interesting idea. He took a zip tie, and trimmed it to have the same profile of a lock pick. It worked. Not well, mind you, but it worked. After a few uses, the pick disintegrated, but still the concept of picks you can take through a TSA checkpoint was proven.

A few days after this demonstration, [C] realized he had a very fancy Objet 3D printer at work, and thought printing some pics out would be an admirable goal. After taking an image of some picks through the autotracer in Solidworks, [C] had an STL that could be printed on a fancy, high-end 3D printer. The printer ultimately used for these picks was a Objet 30 Pro, with .001″ layer thickness and 600dpi resolution. After receiving the picks, [C] dug out an old lock and went to town. The lock quickly yielded to the pick, and once again the concept of plastic lock picks was proven.

Although the picks worked, there were a few problems: only half the picks were sized appropriately to fit inside a lock. Two picks also broke within 15 minutes, something that won’t happen with traditional metal picks.

Still, once the models are figured out, it’s easy to reproduce them time and time again. A perfect lock pick design is then trivial, and making an injection mold becomes possible. They might still break, but they’ll be far easier to manufacture and simple to replace.