3D Printed Dispenser Flings Treats At Your Pets

July 10, 2013 by Mike Szczys 24 Comments

internet-connected-dog-treat-dispenser

If you’re stuck in the virtual world like [Kevin Flynn] you can still make sure your pup is rewarded for good behavior. Just follow [Jwarp’s] design for this Internet connect dog treat dispenser.

We were actually a bit surprised by the demo video. It shows that the compact unit is more than capable of reliably dispensing one treat at a time. It started as a wood prototype which allowed him to tweak how the servo motors worked before laying out all of the 3D parts in Sketch Up. Two motors cooperate to get the job done. The first allows one treat to exit that shoot coming from the center of the hopper. The other stirs the remaining inventory to both position the next treat and loosen any jams.

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We’ve Found The Awesome Singularity

July 9, 2013 by Brian Benchoff 32 Comments

tardis

Yes, that’s exactly what you think it is. A Transformer. That transforms into the TARDIS.

This masterpiece of pop culture is the work of [Nonnef] over on Instructables. After the inspiration to create this work of art struck, [Nonnef] started modeling this Transformer and TARDIS in clay to make everything fit together just right. After a good bit of 3D modelling, the Doctor’s robotic wife was ready for printing.

If you’re going to print one of these for yourself, be prepared for a very long print. [Nonnef] says the latest version took about 30 hours on his RepRap with a .35 mm nozzle. In the end nearly the entire Transformer came directly from a 3D printer, the only additional parts needed being a pen spring and a small screw. Paint is, of course, optional.

All the files are available on the Instructable.

3D Printing With Liquid Metals

July 9, 2013 by Brian Benchoff 67 Comments

Gallium

While 3D printers of today are basically limited to plastics and resins, the holy grail of desktop fabrication is printing with metal. While we won’t be printing out steel objects on a desktop printer just yet, [Collin Ladd], [Ju-Hee So], [John Muth], and [Michael D. Dickey] from North Carolina State University are slowly working up to that by printing objects with tiny spheres of liquid metal.

The medium the team is using for their metallic 3D prints is an alloy of 75% gallium and 25% indium. This alloy is liquid at room temperatures, but when exposed to an oxygen atmosphere, a very thin layer of oxide forms on a small metal bead squeezed out of a syringe. Tiny metal sphere by tiny metal sphere, the team can build up metallic objects out of this alloy, stacking the beads into just about any shape imaginable.

In addition to small metal spheres, [Collin] and his team were also able to create free-standing wires that are able to join electrical components. Yes, combined with a pick and place machine, a printer equipped with this technology could make true printed circuit boards.

Even though the team is only working on very small scales with gallium, they do believe this technology could be scaled up to print aluminum. A challenging endeavour, but something that would turn the plastic-squeezing 3D printers of today into something much more like the Star Trek replicators of tomorrow.

Video demo below, or check out [Collin]’s editing room floor and a vimeo channel. Here’s the paper if you’ve got a Wiley subscription.

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3D Printed Bike Shifter

July 7, 2013 by Brian Benchoff 26 Comments

Shifter

[Rich] is embarking on a fairly long bike trip in a few weeks – Seattle to Portland – and thought including some 3D printed gear on his ride would be a fun endeavor. His first idea was a printed belt drive, but the more he looked at that idea the less realistic it seemed. He finally hit upon the idea of creating a 3D printed bike shifter, and after an afternoon of engineering and printing, the shifter ended up working very well.

[Rich]’s shifter is actually a friction shifter. Instead of ‘clicking’ into position, this type moves the derailleur gradually. It’s much more tolerant of slight misalignment, and most touring bikes – the type that would embark on long journeys along the coast of the Pacific northwest – have these types of shifters.

Total printing time was about one and a half hours, and was attached to [Rich]’s bike with off-the-shelf hardware. He’s already put about 150 miles on his custom designed shifter with no signs of failure.

3D Printed Pip-Boy, Geiger Counter Not Included

July 1, 2013 by Brian Benchoff 27 Comments

pip

Yes, we all love portal guns and crowbars, but there’s one piece of video game paraphernalia that could conceivably be a useful piece of hardware for the modern technologist. It’s the Pip-Boy 3000, the wrist-wearable computer from Fallout, and now you can print on on your 3D printer.

All the pieces for this Pip-Boy are available over on Thingiverse. Included in those files are a dozen plastic parts that, when assembled, come together to form a wrist-mounted computer. You could, of course, print out a static image of a Pip-Boy screen for this build, but [dragonator] made a little addition to his model – he put in a space for a smartphone, so all your environmental sensors and inventory management also work with this 3D printed model.

This is far from the first wearable Pip-Boy we’ve seen, but it is the first that’s able to be fabricated on a 3D printer, and comes with the nice bonus of being the best phone case ever. It’s still a lot of work to put this together, but we’re going to say the results are fantastic.

You can check out the demo video of the Pip-Boy below.

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Air-powered Gripper Design Makes Them Easy To Produce

June 30, 2013 by Mike Szczys 7 Comments

air-powered-gripper

This invertebrate gripper uses air pressure to grab onto objects. The secret is all in the design. But you don’t have to reinvent the wheel. If you’ve got a 3D printer you can follow this guide to make your own.

The gripper is made of silicone. The trick is in designing an inner structure that deforms in one direction when pressurized. To make one or one hundred, simply download the design files and 3D print a mold. The process from there is much like the silicone band prototyping process we looked at back in March. The two-part silicone is mixed and poured in the mold. You also need to pour some on a flat surface. We were under the impression that uncured silicone would not stick to cured silicone but we were wrong. The two parts are glued together with a fresh batch of the mix. After everything has set up you can pierce the bladder with a hose in order to inject air.

Below you can see the star-shaped version being tested. There’s also a Harvard research video which shows a similar design lifting an egg.

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Easily 3D Print Mesh Screens

June 29, 2013 by Mike Szczys 22 Comments

easy-way-to-3d-print-mesh-screens

If you need a way to make openings in your project enclosures look nice just head on over to the 3D printer. In the image above [Alfred] is showing off the result of his Slic3r hack for printing mesh grills.

It’s important to note that you need to make sure you’re using Slic3r version 0.9.8. This won’t work with newer versions because starting with 0.9.9 the software will add a raft to the bottom of your design.

The grill can be in any shape you desire. It starts by modelling this outline, then extruding the edges downward the same distance as your desired mesh thickness. After importing the design file into Slic3r [Alfred] uses the support material settings to choose this honeycomb design. He then sets the fill density to zero. This means the design will not be printed at all, only the fill material, resulting in these honeycomb screens.

Slic3r’s a fantastic piece of software. Check out this interview with Slic3r’s lead developer.