Adventures In 3d Printing: Our First Week With The LulzBot AO-100

February 9, 2013 by Caleb Kraft 57 Comments

Recently, we acquired a LulzBot AO-100. It was given to us, free of charge. After having it for about a week, I’ve figured out enough that I feel I can finally share my thoughts, impressions, and experiences. I will be completely honest about the machine. It was given to us, which is insanely awesome, but hey, I have to share the real information with the readers.

When we first started looking for a printer, we decided we didn’t want to build one from scratch. While that might seem initially to be the opposite of Hack a Day, there is a reason. I simply can’t build every tool I use from scratch. I have projects in mind that could benefit from a 3d printer, and I want to work on those. This meant that I was looking for a pre-assembled unit. Many people asked for an article on getting a reprap going, so we started to consider reprap based kits as well.

When LulzBot contacted us, I was initially skeptical. I mean, the name is lulzBot. Is this an internet troll? Is this somehow connected to Lulzsec, the hacking group? Did they seriously name their printer LulzBot? Well, as it turns out, they are legitimate. Not only that, we’ve seen them before, they are also AlephObjects, who sent in the video of the wall o’ printers working. Why did they name it LulzBot? The answer was basically, for the lulz. It is worth noting that [Jeff] has been a strong proponent for free software for a long time and that Lulzbot is built from the ground up to be completely open and shareable. You can go to the website right now and download the list of parts as well as all source code and configurations.

As you read further, please remember that the model they sent me was not their newest. They don’t even sell this model any more. Technically speaking, it is roughly 2 generations behind.

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SCARA Arm 3D Printer

February 8, 2013 by Mike Szczys 29 Comments

scara-3d-printer

[Quentin Harley] must really have wanted to test his snuff when it comes to mechanical engineering. He’s been hard at work for a couple of years now designing his own SCARA arm 3D printer. That link leads to a recent summary article in which he shows off the build as seen above. It’s not fully functional yet, but he’s at the point where it’s time to develop the driver circuitry and firmware so he’s close. His blog is dedicated to this single project so click around and see what he went through along the journey.

The SCARA arm is seen in blue, using a couple of stepper motors to move the extruder mount along the x and y axes. The bed itself moves along the Z axis via two precision rods with a threaded rod in the center. As you can see, some of the parts are made of wood, and he used PVC for the cross supports between the upper and lower base platforms. But the majority of the build uses 3D printed parts, including the arms, drive gears, and mounting brackets.

[Thanks Peter]

3D Printed Prosthetic Hand Helps Out For About $150

February 8, 2013 by Mike Szczys 26 Comments

3d-printed-prosthetic-hand-on-thingiverse

We know that there are already 3D printed hips and knees in use in the medical field, but it takes a story like this one to really bring home the idea of how this technology changes lives. 5-year-old [Liam] is missing parts of his right hand, and this open-source prosthetic hand has given him a jolt of increased function. The video clip after the break shows him on the third day with the device. He’s practicing picking up coins from a stack using the hand. Just $150 in parts, combined with the hard work and good nature of the developers, made this possible.

The design is available on Thingiverse. In addition to the 3D printed parts the prosthesis uses off-the-shelf hardware store items like bungee cord and fasteners. The tips of each finger and the thumb are given some flex and grip by covering each with a rubber thimble.

We love seeing this life-changing technology wielded by basement and garage hackers. Another great example is this scratch-built leg from last May.

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Midwest RepRap Festival

February 7, 2013 by Mike Szczys 10 Comments

midwest-reprap-meetup

Midwesterner’s should take note — here’s an event that’s happening somewhere other than New York or California! We jest, of course there are great events in the Midwestern states every year, like the Kanasas City or Detroit Maker Faires. This event puts focus on 3D printing. The Midwest RepRap Festival will be held in Elkhart, Indian March 15-17, 2013. Despite the name, the event is meant to encompass all things involved with any brand, make, or variety of 3D printing.

The owners of a local business called The Royal Phoenix have opened their doors for the weekend. Organizers have arranged for [Josef Prusa] and [Johnny R] to speak. There will also be build events (one session will show the build process of the MendelMax 2.0) so feel free to bring your own equipment for help with construction or getting it dialed in.

There is no registration fee, or tickets. But it would be best if you did fill out the questionnaire so they have some semblance of how many people might be coming.

Help Hackaday Buy Our Own 3D Printer UPDATED!

January 29, 2013 by Caleb Kraft 130 Comments

UPDATE: We’re getting a LulzBot thanks to [Jeff Moe].

ALL DONATIONS ARE BEING REFUNDED. YOU WILL STILL RECEIVE YOUR STICKERS.

We’ve held out for far too long. Hackaday now needs a 3D printer. We get emails all the time asking why we don’t have a donate button. Well, we’re kind of stubborn and would rather just do with what we have. Unfortunately this hasn’t gotten us very far in the 3d printer department.

We have a few projects in mind that could really utilize a 3d printer, namely building custom game controllers for children with special physical needs.

If you have any interest in helping us get a 3D printer for Hackaday, read on. Otherwise, carry on with your day.

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Ceramic Hot-end Mount Seeks To Improve Extrude Performace

January 24, 2013 by Mike Szczys 26 Comments

ceramic-hot-end-mount

Take a gander at the part of this extruder head which looks like a chess pawn. It’s the mounting bracket for the hot end and it’s made out of ceramic. [Ed] came up with the idea to use ceramic to mount the hot end when trying to improve the design while keeping it rather simple and easy to assemble. The concept uses the thermal properties of the ceramic to insulate well enough to operate the extruder at higher temperatures without causing other problems.

Where does one get a custom ceramic part anyway? Turns out you can get low volume runs from China much like PCBs. The minimum order was ten units, which was still a leap of faith since he had no way of testing the design in advance. The first run with the new part went quite well, but only for the first layer and then the filament jammed. He’s still not sure why, but overcame the issue by lining the inside of the ceramic with a PTFE tube. This means he now has to use a smaller filament to fit through it. But the quality of the prints he’s getting with 1.75mm stock and the ceramic head are superb.

It may even be possible to print this ceramic part some day. We remember seeing another extruder that can deposit ceramic clay.

Print Your Own 30 Round AR15 Magazine

January 15, 2013 by Brian Benchoff 333 Comments

Here’s a 30 round magazine for an AR15, made just in time to add to the national conversation over things that look scary.

This magazine is the product of Defense Distributed who have previously graced the front page of Hackaday with their 3D printed scary bang bang machine. While continuing to work on their WikiWeapon – a gun printable on a home-built 3D printer – the team decided they could subvert more obtuse gun laws by making their own high-capacity magazine.

The magazine is printed on an extremely expensive commercial 3D printer, but the team is working to make it printable on more affordable models. The prototype magazine survived unloading a full 30 rounds. Video demo of that after the break.

Also on Defense Distributed’s DEFCAD is a sound moderator for paintball and air guns. While the design isn’t yet finalized for those big scary assault weapons, it should be possible to modify it for the big guns. One of their next projects is a stock, hopefully one that includes a hinge.

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