3d Printer Filament Made Of Wood

September 21, 2012 by Brian Benchoff 24 Comments

Believe it or not, you can now squeeze wood through the nozzle of your 3D printer.

This new addition to the maker’s palette of 3D printer filaments comes from the mind of [Kai Parthy]. The new filament – going by the name Laywood – is a mix of recycled wood fibers and polymer binders that can be melted and extruded just like any other 3D printer filament.

Parts printed with Laywood have about the same properties as parts printed with PLA filament. One interesting feature of this material is the ability to add ‘tree rings,’ or a subtle gradation in color from a rich brown to a very nice beige. The color can be changed on the fly by setting the temperature of your printer’s hot end to 180° C for a light color, and 230° C for a darker color.

Judging from the ‘in action’ video of Laywood filament being pushed through a printer, the new wood-based filament works just the same as any other PLA or ABS plastic.

Outside eBay, there appears to be only one place to buy this filament. It’s not cheap at about €16/$20 USD per half kilogram, but hopefully that price will come down when it becomes more popular.

Video after the break.

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This Hack Can Refill Your Stratasys 3D Printer

September 19, 2012 by Mike Szczys 92 Comments

[Dan] has his own Stratasys Dimension SST 768 3D printer. It’s a professional grade machine which does an amazing job. But when it comes time to replace the cartridge he has to pay the piper to the tune of $260. He can buy ABS filament for about $50 per kilogram, so he set out to refill his own P400 cartridges.

Respooling the cartridge must be quite easy because he doesn’t describe the process at all. But the physical act of refilling it doesn’t mean you can keep using it. The cartridge and the printer both store usage information that prevents this type of DIY refill; there’s an EEPROM in the cartridge and a log file on the printer’s hard drive. [Dan] pulled the hard drive out and used a Live CD to make an image. He loaded the image in a virtual machine, made some changes to enable SSH and zap the log file at each boot, then loaded the image back onto the printer’s drive. A script that he wrote is able to backup and rewrite the EEPROM chip, which basically rolls back the ‘odometer’ on how much filament has been used.

[Image Source]

Turning Video Game Sprites Into 3D Objects

September 19, 2012 by Brian Benchoff 9 Comments

Anyone who has played Minecraftfor a good amount of time should have a good grasp on making 3D objects by placing voxels block by block. A giant voxel art dragon behind your base is cool, but what about the math behind your block based artwork? [mikolalysenko] put together a tutorial for making 3D objects out of video game sprites and covers a lot of the math involved in turning pixels into voxels.

The process of modeling a 3D object from a series of 2D images is a very well-studied computer vision problem called multiview stereo reconstruction. This process has been used to build 3D models of random objects with devices such as the Stanford spherical gantry. Unfortunately the math for this algorithm is a mess, but there is another way: using photo hulls (PDF warning) to find the largest possible object from a series of images showing the top, bottom, left, right, front, and back views.

[mikolaly] put together an algorithm to produce 3D images from a series of images and even went so far as to build a web-based shape carving editor. With this web app, it’s possible to make 3D objects simply by inputting a bunch of colored pixels onto six 2D grids.

Once the models were complete, [mikolaly] sent some of the 3D models off to Shapeways for 3D printing. He’s completed Meat boy, Mario, and Link 3D sprites, all available for sale.

Now the only thing left to do is build a script to turn these objects into Minecraft object schematics.

Making Plastic Filament At Home

September 14, 2012 by Brian Benchoff 44 Comments

There’s one problem with the popularity of plastic-extruding 3D printers such as the RepRap and Makerbot; since they’ve become so popular, the price of plastic filament has skyrocketed over the past few years. Without a way to produce filament at a hackerspace or home lab, the price of 3D printed objects will remain fairly high. Project Spaghetti hopes to rectify that by building a machine to make plastic filament for 3D printers.

The folks behind Project Spaghetti – a loose amalgamation of makers going under the title of Open Source Printing, LLC – have successfully built a machine that is able to produce short lengths of plastic filament.

Early machines used a plunger to press small pellets of ABS plastic through a heated steel pipe to produce filament. There are a few problems with this approach, especially when the temperature is set to 480F, but the team was able to make a bit of filament with this design.

Although the team is using a piston to force melted plastic out of a nozzle, they do have a screw-drive ‘plan B’ in the works. This design should allow for continuous extrusion for theoretically endless reels of plastic filament, every RepRappers dream and a neat way to win 40 grand. Continue reading “Making Plastic Filament At Home” →

3D Printer Control For The Raspi

September 13, 2012 by Brian Benchoff 27 Comments

Instead of dedicating his laptop to control his RepRap all night, [Walter] is using a Raspberry Pi as an Internet-enabled front end for his 3D printer.

Before [Walter] got his hands on a Raspberry Pi, he set up his laptop next to his RepRap and let the machine do its work for hours on end. Obviously, this tied up his laptop for a while so when his Raspi was delivered he was eager to offload the responsibilities of controlling a printer to his new Linux board.

Right now, [Walter] has his Raspberry Pi set up as a web interface able to control his printer similar to Pronterface. We have to note that the Raspberry Pi isn’t driving servos or feeding filament onto the bed; those responsibilities are still handled by the RepRap electronics, but the ability to use a 3D printer over the web is still pretty cool.

[Walter] is putting the finishing touches on his 3D printer web interface, after which he’ll upload everything onto the git. Planned features for future updates include uploading gcode from the web and an option to connect a webcam for visual feedback when controlling a remote printer.

Video demo after the break.

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Eventorbot 3D Printer

September 9, 2012 by Eric Evenchick 29 Comments

Tired of 3D printers that use t-slot construction? The Eventorbot is yet another open source 3D printer, but it’s built out of steel and 3D printable parts. The design also aims to minimize the effect of vibrations by using a single solid frame. All of the wiring runs through the steel frame, which gives the printer a professional look.

The Eventorbot page on the RepRap wiki provides details on how to build your own, along with STL files for all the printable parts. If you want to see renders of the parts, they’re all available on Thingiverse. The material cost is $300-$500, and the assembled cost is quoted at $799.

Like many of the open source printers we’ve seen, this one uses the RepRap Mega Pololu Shield (RAMPS) to control the actuators. This is attached to a Sanguinololu motherboard, which runs the RepRap firmware.

The Eventorbot Youtube channel has a collection of videos detailing the assembly of the robot. Check out a video of a test print after the break.

Via Make

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Hackaday Links: September 7, 2012

September 7, 2012 by Brian Benchoff 17 Comments

MakerSlide, European edition

We’re all familiar with the MakerSlide, right? The linear bearing system that has been turned into everything from motorized camera mounts to 3D printers is apparently very hard to source in Europe. A few folks from the ShapeOko forum have teamed up to produce the MakerSlide in the UK. They’re running a crowdsourced project on Ulule, and the prices for the rewards seem very reasonable; €65/£73 for enough extrusion, v-wheels, and spacers to make an awesome CNC router.

Kerf bending and math

A few days ago, I made an offhand remark asking for an engineering analysis of kerf bending. [Patrick Fenner] of the Liverpool hackerspace DoES already had a blog post covering this, and goes over the theory, equations, and practical examples of bending acrylic with a laser cutter. Thanks for finding this [Adrian].

276 hours well spent

[Dave Langkamp] got his hands on a Makerbot Replicator, one thing led to another, and now he has a 1/6 scale model electric car made nearly entirely out of 3D printed parts. No, the batteries don’t hold a charge, and the motor doesn’t have any metal in it, but we’ve got to admire the dedication that went in to this project.

It was thiiiiiiis big

If you’ve ever tried to demonstrate the size of an object with a photograph, you’ve probably placed a coin of other standard object in the frame. Here’s something a little more useful created by [Phil]. His International Object Sizing Tool is the size of a credit card, has inch and cm markings, as well as pictures of a US quarter, a British pound coin, and a one Euro coin. If you want to print one-off for yourself, here’s the PDF.

Want some documentation on your TV tuner SDR?

The full documentation for the E4000/RTL2832U chipset found in those USB TV tuner dongles is up on reddit. Even though these chips are now out of production (if you haven’t bought a proper tuner dongle yet, you might want to…), maybe a someone looking to replicate this really cool device will find it useful.