Featured

3076 Articles

Longform articles, the best of what the Hackaday writing crew has to offer.

CCA Ethernet Cables: Not Up To Scratch, But Are They Dangerous?

April 7, 2026 by 23 Comments

If you’ve ever bought a suspiciously cheap Ethernet cable from an online listing, there’s a decent chance you’ve encountered Copper Clad Aluminum. Better known as CCA, it’s exactly what it sounds like—an aluminium conductor with a thin skin of copper deposited on the outside. Externally, cables made with this material look largely like any other, with perhaps the only obvious tell being that they feel somewhat lighter in the hand.

CCA is cheaper than proper copper cabling, and it conducts signals well enough to function in an Ethernet cable. And yet, it’s a prime example of corner-cutting that keeps standards bodies and professional installers up at night. But just how dangerous is this silent scourge, found lurking in so many network cabinets around the world?

Not Up To Scratch

CCA wire is typically made by wrapping an aluminium core with copper strip and then extruding it through a die. Credit: USPTO

Everything you need to know about CCA is in the name—it refers to an aluminium wire with a thin copper cladding, typically applied through a die extrusion process. The reasoning behind this exploits a real physical phenomenon called the skin effect, wherein higher-frequency AC signals tend to travel along the outer surface of a conductor. The idea goes that since most of the current moves through the outer copper skin layer anyway, the less-conductive aluminium core doesn’t unduly impact the wire’s performance. Using copper-clad aluminium wiring is, in theory, desirable because aluminium is much cheaper than copper, which can really add up over long cable runs. Imagine you’re wiring a building with with hundreds of miles of Ethernet cabling, all with eight conductors each—the savings add up pretty quickly.

There’s a problem with CCA cabling in these contexts, though. Due to prevailing cabling standards, any cable made with CCA is technically not even a real Ethernet cable at all. The relevant documents are unambiguous.

ANSI/TIA-568.2-D requires conductors in Category-rated cable to be solid or stranded copper. No other materials are acceptable, and thus CCA is explicitly excluded from use in Category cable applications. A cable with CCA conductors cannot legitimately carry a Cat5e, Cat6, or any related designation under any circumstances. Similarly, ISO/IEC 11801 has the same requirement. The U.S. National Electrical Code also states that conductors in communications cables, other than coaxial cable, shall be copper. This isn’t a suggestion or a best practice; it’s the letter of the code. Anything lesser is simply not allowed. Continue reading “CCA Ethernet Cables: Not Up To Scratch, But Are They Dangerous?” →

With Affordable Storage Options Dwindling, Where To Store Our Data?

April 6, 2026 by 15 Comments

These days our appetite for more data storage is larger than ever, with video files larger, photo resolutions higher, and project files easily zipping past a few hundred MB. At the same time our options for data storage are becoming more and more limited. For the longest time we could count on there always being a newer, roomier, faster, and cheaper form of storage to come along, but those days would seem to be over.

We can look back and laugh at low capacity USB Flash drives of the early 2000s, yet the first storage drive to hit 1 TB capacity did so in 2007, with a Hitachi Deskstar 7k100, only for that level of capacity in PCs to not really be exceeded nineteen years later.

We also had Blu-ray discs (BD) promise to cram the equivalent of dozens of DVDs onto a single BD, with two- and even four-layer BDs storing up to a one-hundred-and-twenty-eight GB. Yet today optical media is dying a slow death as the sole remaining cheap storage option. NAND Flash storage has only increased in price, and the options for those of us who have large cold storage requirements would seem to be decreasing every day.

So what is the economical solution here? Invest in LTO tapes using commercial left-overs, or give up and sign up for Cloud Storage™ for the low-low price of a monthly recurring fee?

Continue reading “With Affordable Storage Options Dwindling, Where To Store Our Data?” →

Ask Hackaday: How Much Compute Is Enough?

April 2, 2026 by 70 Comments

Over the history of this business, a lot of people have foreseen limits that look rather silly in hindsight– in 1943, IBM President Thomas Watson declared that “I think there is a world market for maybe five computers.” That was more than a little wrong. Depending on the definition of computers– particularly if you include microcontrollers, there’s probably trillions of the things.

We might as well include microcontrollers, considering how often we see projects replicating retrocomputers on them. The RP2350 can do a Mac 128k, and the ESP32-P4 gets you into the Quadra era. Which, honestly, covers the majority of daily tasks most people use computers for.

The RP2350 and ESP32-P4 both have more than 640kB of RAM, so that famous Bill Gates quote obviously didn’t age any better than Thomas Watson’s prediction. As Yogi Berra once said: predictions are hard, especially about the future. Continue reading “Ask Hackaday: How Much Compute Is Enough?” →

WheatForce: Learning From CPU Architecture Mistakes

April 1, 2026 by 21 Comments

Nothing ever made is truly perfect and indeed, CPU architectures like x86, RISC-V, ARM, and PowerPC all have their own upsides and downsides. Today, I aim to make an architecture that learns from all these mistakes and improves architecture design for everyone.

I’ve consulted with many people opinionated on the matter, both from a software perspective, and from a hardware perspective. I have taken all their feedback in mind while creating this initial draft of the WheatForce architecture (PDF). It is inspired by pieces from many architectures: segmentation inspired by x86, hash table-like paging from PowerPC, dynamic endianness control from RISC-V and PowerPC, and more. Let’s look into each feature in a little bit more detail. Continue reading “WheatForce: Learning From CPU Architecture Mistakes” →

Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

Improving FDM Filament Drying With A Spot Of Vacuum

March 31, 2026 by 32 Comments

Keeping your filament safely away from moisture exposure is one of the most crucial aspects of getting a good 3D print, with equipment like a filament dryer a standard piece of equipment to help drive accumulated moisture out of filament prior to printing or storage. Generally such filament dryers use hot air to accomplish this task over the course of a few hours, but this is not very efficient for a number of reasons. Increasing the vaporization rate of water without significantly more power use should namely be quite straightforward.

The key here is the vapor pressure of a liquid, specifically the point at which it begins to transition between its liquid and gaseous phases, also known as the boiling point. This point is defined by both temperature and atmospheric pressure, with either factor being adjustable. In a pressure cooker this principle is for example used to increase the boiling temperature of water, while for our drying purposes we can instead reduce the pressure in order to lower the boiling point.

Although a lower pressure is naturally more effective, we can investigate the best balance between convenience and effectiveness.

Continue reading “Improving FDM Filament Drying With A Spot Of Vacuum” →

Spy Tech: Conflicts Bring A New Number Station

March 30, 2026 by 21 Comments

If you know much about radios and espionage, you’ve probably encountered number stations. These are mysterious stations that read out groups of numbers or otherwise encoded messages to… well… someone. Most of the time, we don’t know who is receiving the messages. You’d be excused for thinking that this is an old technology. After all, satellite phones, the Internet, and a plethora of options now exist to allow the home base to send spies secret instructions. However, the current-day global conflict has seen at least one new number station appear, apparently associated with the United States and, presumably, targeting some recipients in Iran, according to priyom.org.

As you might expect, these stations don’t identify themselves, but the Enigma Control List names this one as V32. It broadcasts two two-hour blocks a day at 0200 UTC and a repeat at 1800 UTC. Each message starts with the Farsi word for “attention” followed by what is assumed to be some header information as two 5-digit groups. Then there is a set of 181 five-digit groups. Each message is padded out to take 20 minutes, and there are six messages in each transmission.

Continue reading “Spy Tech: Conflicts Bring A New Number Station” →