Mr Fusion powering a vehicle

Motorsports Are Turning To Alternative Fuels

As the world grapples with the issue of climate change, there’s a huge pressure to move transport away from carbon-based fuels across the board. Whether it’s turning to electric cars for commuting or improving the efficiency of the trucking industry, there’s much work to be done.

It’s a drop in the ocean in comparison, but the world of motorsports has not escaped attention when it comes to cleaning up its act. As a result, many motorsports are beginning to explore the use of alternative fuels in order to reduce their impact on the environment.

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Ask Hackaday: Why Don’t Automakers Make Their Own EV Batteries?

Sales of electric vehicles continue to climb, topping three million cars worldwide last year. All these electric cars need batteries, of course, which means demand for rechargeable cells is through the roof.

All those cells have to come from somewhere, of course, and many are surprised to learn that automakers don’t manufacture EV batteries themselves. Instead, they’re typically sourced from outside suppliers. Today, you get to Ask Hackaday: why aren’t EV batteries manufactured by the automakers themselves? Continue reading “Ask Hackaday: Why Don’t Automakers Make Their Own EV Batteries?”

Hong Kong Hacker Builds Electric Vehicle From Waste

Recycled Parts Round Out Soap Shaped Electric Car

[Handy Geng] has a knack for fitting his creations with a large percentage of recycled material. And as is exemplified by the video below the break, he also loves to mix the practical with the whimsical.

Using parts salvaged from motor scooters, trash heaps, and likely many other sources, [Handy] has put together a small vehicle that he himself describes as looking like a bar of soap as it slips across the floor. You’ll agree when you see the independent front and rear steering at work, allowing the car’s front and rear to be driven and steered on their own. Crabbing sideways, driving diagonally, and we’re guessing spinning in place are possible.

What’s also clear in the video below is that [Handy] is a talented fabricator. While not taking himself too seriously (keep an eye out for the 360° selfie cam!) he clearly takes pride in the work. [Handy]’s workshop and skill set show that at the core, he’s quite serious about his craft. We appreciate the creative use of scrap materials used in such an inspiring build. The turn signals and “communicator” hand is absolutely marvelous.

If building with recycled materials is your thing, then you’ll love the Trash Printer, too. Thanks to [Fosselius] for the tip!

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What It Takes: Turning A Hatchback Into A Race Car

We’ve spoken a lot about building race cars here at Hackaday, but what does it actually look like to go out and do it? The boys from [Bad Obsession Motorsport] dived into that very question with their Bargain Racement series last year.

The CityCar Cup championship aims to keep entry costs low and racing competitive by racing cheap hatchbacks with a strict ruleset. Credit: Nankang Tyre CityCar Cup

The series follows the duo as they build a Citroen C1 into a competitive race car to take on the City Car Cup, an entry-level racing series focused on keeping the field competitive and the racing close.

Even at this level, there’s plenty to do to prep the car for competition. The rollcage needs to be installed, seats changed out for race-spec gear, and plenty of wiring to do as well. [Nik] and [Richard] have plenty of experience in the field of motorsport, and shine a great light on how to do the job, and do it right.

All in all, building the car cost £5995 pounds, starting from a used £850 Citroen C1. However, actually going racing costs more than that. Between race suits and boots, a helmet, club memberships and race entry fees, it cost a full £8273 to get to the first race. It’s steep, though much of those costs are upfront. Keep the car off the walls and year on year, you only need to keep paying for entry fees, memberships and consumables like fuel and tires.

It’s a great look at everything from building a race car, to testing and then actually competing as well. It serves as an excellent real-world example of what we talk about in our series on how to get into cars, which just recently touched on prepping a car for endurance competition. Video after the break.

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How To Get Into Cars: Endurance Racing Builds

Many an automotive enthusiast finds themselves at a track day eventually. Typically, this involves competing against the clock to better one’s laptimes in short sessions throughout the day. Such events are fun, but it often creates a perishing thirst for a greater level of competition.

Regularity and endurance events are often the next step up for a lot of people. These events involve long runs at race pace that stress a car to (or beyond!) the breaking point. Careful preparation is required if one is to see out the race to the chequered flag. Let’s break down what you’ll need to consider.

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RC car without a top, showing electronics inside.

Fast Indoor Robot Watches Ceiling Lights, Instead Of The Road

[Andy]’s robot is an autonomous RC car, and he shares the localization algorithm he developed to help the car keep track of itself while it zips crazily around an indoor racetrack. Since a robot like this is perfectly capable of driving faster than it can sense, his localization method is the secret to pouring on additional speed without worrying about the car losing itself.

The regular pattern of ceiling lights makes a good foundation for the system to localize itself.

To pull this off, [Andy] uses a camera with a fisheye lens aimed up towards the ceiling, and the video is processed on a Raspberry Pi 3. His implementation is slick enough that it only takes about 1 millisecond to do a localization update, netting a precision on the order of a few centimeters. It’s sort of like a fast indoor GPS, using math to infer position based on the movement of ceiling lights.

To be useful for racing, this localization method needs to be combined with a map of the racetrack itself, which [Andy] cleverly builds by manually driving the car around the track while building the localization data. Once that is in place, the car has all it needs to autonomously zip around.

Interested in the nitty-gritty details? You’re in luck, because all of the math behind [Andy]’s algorithm is explained on the project page linked above, and the GitHub repository for [Andy]’s autonomous car has all the implementation details.

The system is location-dependent, but it works so well that [Andy] considers track localization a solved problem. Watch the system in action in the two videos embedded below.

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Ford Maverick Welcomes DIY Spirit

We’ve featured a lot of car hacks on these pages, most would void the warranty and none of it with explicit factory support. Against that background, Ford’s upcoming Maverick is unique: a major manufacturer has invited owners to unleash their do-it-yourself spirit. It is one of several aspects that led [Jason Torchinsky] of Jalopnik to proclaim The 2022 Ford Maverick Is An Honest, Cheap, Multitool Of A Vehicle And I’m All For It.

There are two primary parts to Ford’s DIY invitation. Inside the cabin are several locations for a dovetail mount called “Ford Integrated Tether System” (FITS). Naturally Ford will be selling their own FITS accessories, but they also expect people to create and 3D-print designs addressing needs unmet by factory kits. CAD files for FITS dimensions are promised, but any maker experienced with a caliper should have little trouble.

Another part of Ford’s DIY invitation is in the cargo area, whose sides were stamped with slots for lumber beams supporting projects like a ~$45 bike rack. There are also threaded bolt holes already in the bed, no drilling or tapping into sheet metal necessary. Behind a few small plastic doors are wires to supply 12 V DC power without the risk of splicing into factory harnesses.

There will always be wild car hacks like turning a sedan into a pickup truck. But it’s great to lower the barrier of entry for milder hacks with these small and very welcome features. QR codes on a sticker takes us to Ford’s collection of video instructions to get things started. Naturally if this idea takes off other people will post many more on their own YouTube channels. We like where Ford wants to go with this, and we would love to see such DIY-friendliness spread across the auto industry. A few Ford videos explaining design intent in this area after the break.

[Title image: Ford Motor Company]

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