How A Failed Video Format Spawned A New Kind Of Microscope

September 23, 2025 by Lewin Day 11 Comments

The video cassette tape was really the first successful home video format; discs just couldn’t compete back in the early days. That’s not to say nobody tried, however, with RCA’s VideoDisc a valiant effort that ultimately fell flat on its face. However, the forgotten format did have one benefit, in that it led to the development of an entirely new kind of microscope, as explained by IEEE Spectrum.

The full story is well worth the read; the short version is that it all comes down to capacitance. RCA’s VideoDisc format was unique in that it didn’t use reflective surfaces or magnetic states to represent data. Instead, the data was effectively stored as capacitance changes. As a conductive stylus rode through an undulating groove in a carbon-impregnated PVC disc, the capacitance between the stylus and the disc changed. This capacitance was effectively placed into a resonant circuit, where it would alter the frequency over time, delivering an FM signal that could be decoded into video and audio by the VideoDisc player.

The VideoDisc had a capacitance sensor that could detect such fine changes in capacitance, that it led to the development of the Scanning Capacitance Microscope (SCM). The same techniques used to read and inspect VideoDiscs for quality control could be put to good use in the field of semiconductors. The sensors were able to be used to detect tiny changes in capacitance from dopants in a semiconductor sample, and the SCM soon became an important tool in the industry.

It’s perhaps a more inspiring discovery than when cheeky troublemakers figured out you could use BluRay diodes to pop balloons. Still fun, though. An advertisement for the RCA VideoDisc is your video after the break.

Continue reading “How A Failed Video Format Spawned A New Kind Of Microscope” →

Play Capacitor Cupid With The Matchmaker

September 23, 2025 by Donald Papp 5 Comments

Occasionally a design requires capacitors that are much closer to being identical in value to one another than the usual tolerance ranges afford. Precision matching of components from parts on hand might sound like a needle-in-a-haystack problem, but not with [Stephen Woodward]’s Capacitor Matchmaker design.

The larger the output voltage, the greater the mismatch between capacitors A and B.

The Matchmaker is a small circuit intended to be attached to a DVM, with the output voltage indicating whether two capacitors (A and B) are precisely matched in value. If they are not equal, the voltage output indicates the degree of the mismatch as well as which is the larger of the two.

The core of the design is complementary excitation of the two capacitors (the CD4013B dual flip-flop achieves this) which results in a measurable signal if the two capacitors are different; nominally 50 mV per % of mismatch. Output polarity indicates which of the capacitors is the larger one. In the case of the two capacitors being equal, the charges cancel out.

Can’t precision-matched capacitors be purchased? Absolutely, but doing so is not always an option. As [Stephen] points out, selection of such components is limited and they come at an added cost. If one’s design requires extra-tight tolerances, requires capacitor values or types not easily available as precision pairs, or one’s budget simply doesn’t allow for the added cost, then the DIY approach makes a lot more sense.

If you’re going to go down this road, [Stephen] shares an extra time-saving tip: use insulated gloves to handle the capacitors being tested. Heating up a capacitor before testing it — even just from one’s fingers — can have a measurable effect.

[Stephen]’s got a knack for insightful electronic applications. Check out his PWMPot, a simple DIY circuit that can be an awfully good stand-in for a digital potentiometer.

Oil-Based Sprengel Pump Really Sucks

September 17, 2025 by Tyler August 21 Comments

Have you heard of the Sprengel pump? It’s how they drew hard vacuum back before mechanical pumps were perfected — the first light bulbs had their vacuums drawn with Sprengel pumps, for example. It worked by using droplets of a particular liquid to catch air particles, and push them out a narrow tube, thereby slowly evacuating a chamber. The catch is that that liquid used to be mercury, which isn’t something many of us have on hand in kilogram quantities anymore. [Gabriel Wolffe] had the brainwave that one might substitute modern vacuum pump oil for mercury, and built a pump to test that idea.

Even better, unlike the last (mercury-based) Sprengel pump we saw, [Gabriel] set up his build so that no glassblowing is required. Yes, yes, scientific glassblowing used to be an essential skill taught in every technical college in the world. Nowadays, we’re glad to have a design that lets us solder brass fittings together. Technically you still have to cut an eyedropper, but that’s as complex as the glasswork gets. Being able to circulate oil with a plastic tube and peristaltic pump is great, too.

If you try it, you need to spring for vacuum pump oil. This type of pump is limited in the vacuum it can draw by the vapor pressure of the fluid in use, and just any oil won’t do. Most have vapor pressures far in excess of anything useful. In the old days, only mercury would cut it, but modern chemistry has come up with very stable oils that will do nearly as well.

How well? [Gabriel] isn’t sure; he bottomed out his gauge at 30 inches of Mercury (102 kPa). It may not be any lower than that, but it’s fair to say the pump draws a healthy vacuum without any unhealthy liquid metals. Enough to brew up some tubes, perhaps.

Continue reading “Oil-Based Sprengel Pump Really Sucks” →

Raytracing makes the design easier, but the building is still as tricky as ever.

A 10″ Telescope, Because You Only Live Once

September 16, 2025 by Tyler August 21 Comments

Why build a telescope? YOLO, as the kids say. Having decided that, one must decide what type of far-seer one will construct. For his 10″ reflector, [Carl Anderson] once again said “Yolo”— this time not as a slogan, but in reference to a little-known type of reflecting telescope.

Telescope or sci-fi laser gun? YOLO, just try it.

The Yolo-pattern telescope was proposed by [Art Leonard] back in the 1960s, and was apparently named for a county in California. It differs from the standard Newtonian reflector in that it uses two concave spherical mirrors of very long radius to produce a light path with no obstructions. (This differs from the similar Schiefspiegler that uses a convex secondary.) The Yolo never caught on, in part because of the need to stretch the primary mirror in a warping rig to correct for coma and astigmatism.

[Carl] doesn’t bother with that, instead using modern techniques to precisely calculate and grind the required toric profile into the mirror. Grinding and polishing was done on motorized jigs [Carl] built, save for the very final polishing. (A quick demo video of the polishing machine is embedded below.)

The body of the telescope is a wooden truss, sheathed in plywood. Three-point mirror mounts alowed for the final adjustment. [Carl] seems to prefer observing by eye to astrophotography, as there are no photos through the telescope. Of course, an astrophotographer probably would not have built an F/15 (yes, fifteen) telescope to begin with. The view through the eyepiece on the rear end must be astounding.

If you’re inspired to spend your one life scratch-building a telescope, but want something more conventional, check out this comprehensive guide. You can go bit more modern with 3D printed parts, but you probably don’t want to try spin-casting resin mirrors. Or maybe you do: YOLO!

Continue reading “A 10″ Telescope, Because You Only Live Once” →

How To Have A Medium Format Camera Without Breaking The Bank

September 16, 2025 by Jenny List 11 Comments

For most people, experimentation with film photography comes in the form of the 35 mm format. Its ubiquity in snapshot photography means cameras are readily available at all levels, and the film offers a decent compromise between resolution and number of shots per dollar spent.

For those who wish to take their film photography further there’s the so-called medium format 120 roll film, but here opting for a higher-end camera can become expensive. Fortunately [Javier Doroteo] is here with a 3D printed medium format camera designed to use lenses intended for the Mamiya Press cameras, and from where we’re sitting it looks very nicely designed indeed.

All the files can be found on Printables along with a list of the other parts required. It’s made simple by the Mamiya lenses incorporating the shutter, but there’s still a lot of attention that has been paid to the back of the camera. This is the third version of the design and it shows, details such as the film holder and light proofing are well thought out.

Photography is so often a world in which collecting the latest kit is seen as more important than the photographs themselves, so we like and encourage camera hackers as a reaction to all that. If you’d like to see another medium format camera, this certainly isn’t the first we’ve brought you.

2025 Hackaday Component Abuse Challenge: Let The Games Begin!

September 16, 2025 by Elliot Williams 48 Comments

In theory, all parts are ideal and do just exactly what they say on the box. In practice, everything has its limits, most components have non-ideal characteristics, and you can even turn most parts’ functionality upside down.

The Component Abuse Challenge celebrates the use of LEDs as photosensors, capacitors as microphones, and resistors as heat sources. If you’re using parts for purposes that simply aren’t on the label, or getting away with pushing them to their absolute maximum ratings or beyond, this is the contest for you.

If you committed these sins against engineering out of need, DigiKey wants to help you out. They’ve probably got the right part, and they’re providing us with three $150 gift certificates to give out to the top projects. (If you’re hacking just for fun, well, you’re still in the running.)

This is the contest where the number one rule is that you must break the rules, and the project has to work anyway. You’ve got eight weeks, until Nov 11th. Open up a project over at Hackaday.io, pull down the menu to enter in the contest, and let the parts know no mercy!

Honorable Mention Categories:

We’ve come up with a few honorable mention categories to get your ideas flowing. You don’t have to fit into one of these boxes to enter, but we’ll be picking our favorites in these four categories for a shout-out when we reveal the winners.

Bizarro World: There is a duality in almost every component out there. Speakers are microphones, LEDs are light sensors, and peltier coolers generate electricity. Turn the parts upside down and show us what they can do.
Side Effects: Most of the time, you’re sad when a part’s spec varies with temperature. Turn those lemons into lemonade, or better yet, thermometers.
Out of Spec: How hard can you push that MOSFET before it lets go of the magic smoke? Show us your project dancing on the edge of the abyss and surviving.
Junk Box Substitutions: What you really needed was an igniter coil. You used an eighth-watt resistor, and got it hot enough to catch the rocket motor on fire. Share your parts-swapping exploits with us.

Inspiration

Diodes can do nearly anything. Their forward voltage varies with temperature, making them excellent thermometers. Even the humble LED can both glow and tell you how hot it is. And don’t get us started on the photo-diode. They are not just photocells, but radiation detectors.

Here’s a trick to double the current that a 555 timer can sink. We’d love to see other cases of 555 abuse, of course, but any other IC is fair game.

Resistors get hot. Thermochromic paint changes color with temperature. Every five years or so, we see an awesome new design. This ancient clock of [Sprite_tm]’s lays the foundation, [Daniel Valuch] takes it into the matrix, and [anneosaur] uses the effect to brighten our days.

Of course, thin traces can also be resistors, and resistors can get really hot. Check out [Carl Bujega]’s self-soldering four-layer PCB. And while magnetism is nearly magic, a broken inductor can still be put to good use as a bike chain sensor.

Or maybe you have a new twist on the absolutely classic LEDs-as-light-sensors? Just because it’s been done since the early says of [Forrest Mims] doesn’t mean we don’t want to see your take.

Get out there and show us how you can do it wrong too.

Off To The Races With ESP32 And EInk

September 15, 2025 by Tyler August 16 Comments

Off to the races? Formula One races, that is. This project by [mazur8888] uses an ESP32 to keep track of the sport, and display a “live” dashboard on a 2.9″ tri-color LCD.

“Live” is in scare quotes because updates are fetched only every 30 minutes; letting the ESP32 sleep the rest of the time gives the tiny desk gadget a smaller energy footprint. Usually that’s to increase battery life, but this version of the project does not appear to be battery-powered. Here the data being fetched is about overall team rankings, upcoming races, and during a race the current occupant of the pole-position.

There’s more than just the eInk display running on the ESP32; as with many projects these days, micro-controller is being pressed into service as a web server to host a full dashboard that gives extra information as well as settings and OTA updates. The screen and dev board sit inside a conventional 3D-printed case.

Normally when talking Formula One, we’re looking into the hacks race teams make. This hack might not do anything revolutionary to track the racers, but it does show a nice use for a small e-ink module that isn’t another weather display. The project is open source under a GPL3.0 license with code and STLs available on GitHub.

Thanks to [mazur8888]. If you’ve got something on the go with an e-ink display (or anything else) send your electrophoretic hacks in to our tips line; we’d love to hear from you.