555 Teardown Isn’t Just A Good Time, It’s To Die For

January 25, 2022 by Ryan Flowers 10 Comments

It seems only appropriate that hot on the heels of the conclusion of Hackaday’s 555 Timer Contest that [Ken Shirriff] posts a silicon die teardown of an early version of a hacker’s favorite chip, the 555.

Starting with a mystery chip from January 1973, [Eric Schlaepfer] painstakingly sanded down the package to reveal the die, which he deemed to be a 555 timer. Why didn’t they know it was a 555 timer to start? Because the package was not marked with “555” but rather some other marks that you can see in the blog post.

In addition to a great explanation of how the 555 works in general, [Ken] has taken a microscopic look at the 555 die itself. The schematic of a 555 is easily available, and [Ken] identifies not just sections of the die but individual components. He goes further yet by explaining how the PNP and NPN resistors are constructed in silicon. There’s also a nice and juicy bit of insight into the resistors in the IC, but we won’t spoil it here.

Be sure to show your love for the winners of the 555 contest, or at the very least check out the project that took the stop spot: a giant sized 555 that you don’t need a microscope to see inside of.

DIY “Solid State Drive” Puts Four Bytes In Your Pocket

January 23, 2022 by Tom Nardi 71 Comments

In a relatively short amount of time, the average capacity of USB flash drives has skyrocketed. It wasn’t so long ago that two and four gigabyte drives were considered to be on the high end, but today you can grab a 512 GB drive for less than $50 USD. In fact they’ve gotten so large that it can feel wasteful using them for some tasks, and we occasionally find ourselves wishing we could find some modern USB drives that didn’t rival the storage capacity of our whole computer.

That said, this USB-C tetrabyte drive created by [Glen Akins] might be slightly too small for our tastes. No, that’s not a typo. As in the Greek tetra, this drive can hold a massive four bytes at a time. Even better, you don’t need a computer to write to it: the 32 DIP switches let you key in the content on the fly, bit-by-bit.

Reading out the first byte from the DIP switches.

As explained in a Twitter thread, [Glen] was inspired to create this gadget after another user posted a picture of a 32 position DIP switch with a caption that said it was a “One Tetrabyte SSD” back in December. He apparently couldn’t track down the same switch, but the four red Grayhill 76 Series switches arguably make it a bit clearer when entering in your bytes.

Each of the individual DIP switches are connected to one of the GPIO pins of the 8-bit EFM8UB2 microcontroller, and the code simply reads the state of each pin in order and saves the binary results in a variable to put together the “file” it presents to the OS when plugged in.

We’ve seen our fair share of unusual USB flash drives in the past, but this one is truly in a league of its own. Can’t say we can think of any four bytes of data important enough to hold on a dedicated piece of hardware, but we certainly appreciate the effort to store it in the most robust way possible.

Thanks to [J. Peterson] for the tip.

Congratulations Winners Of The 555 Timer Contest!

January 20, 2022 by Elliot Williams 25 Comments

Sometimes the best inspiration is limitation. The 555 timer does “one thing” — compares a voltage to a couple thresholds and outputs a signal accordingly. It’s two comparators, a voltage ladder, and a flip-flop. And yet, it’s the most sold single chip of all time, celebrating its 50th birthday this year! So when Hackaday runs a 555 Timer Contest, hackers of all stripes come out with their best work to show their love for the Little DIP That Could.

The Winners

Far and away the favorite entry was the Giant 555 Timer by [Rudraksha Vegad]. Every one of our judges rated it in the top five, and it took top honors twice. On its face, this is a simple “giant 555 in a box” build, but have a look under the hood. Each sub-module that makes up the 555 — comparators, flip-flop, and amplifier — are made from salvaged discrete parts in actual breadboard fashion, soldered to brass nails hammered into wood. As an end product, it’s a nice piece of woodworking, but as a process of creation, it’s a masterwork in understanding the 555 at its deepest level. We should all make one!

The Menorah555 is a simple design with some very nice tricks up its sleeve. Perhaps the cutest of which is pulling the central candle out and lighting the others with it — a trick that involves a supercapacitor and reed switches. Each of the candle lighting circuits, however, use a 555 timer both for its intended purpose of providing a timed power-on reset pulse, and another 555 is used as a simple flip-flop. It’s a slick design, and a great user interaction.

The Cyclotone Mechanical Punk Console Sequencer is a rotating tower of circuit sculpture and noisemakers. This one looks great, is amazingly well documented in the video series, and uses a billion clever little tricks along the way. The 555’s role? Each of the four levels is the classic Atari Punk Console circuit.

All three of these projects win a $150 shopping spree at Digi-Key. That’s a lot of timers!

Continue reading “Congratulations Winners Of The 555 Timer Contest!” →

Drill Does Well In Double Duty As Well Drilling Drill

January 19, 2022 by Ryan Flowers 18 Comments

There are a large number of methods commercially used to bore a hole into the ground for the sake of extracting drinking water, and the all require big loud equipment. But what if you just want a small well? Do you really have to call in the big guns? [The Working Group on Development Techniques] is a student association at the University of Twente in the Netherlands who shows in the video below the break that some simple homemade fixtures and a powerful hand drill are quite enough to do the job!

There's more to drilling a drill than drilling with a drill — There’s more to drilling a well than just drilling well

Chief among these fixtures is a swiveling mechanism that serves to hold the drill and its weight, give control over the drill, and inject water into the pipe that the drill bit is attached to. Plans for the swivel are made available on [WOT]’s website. What looks to be a DIY drill bit uses commercially available diamond tips for hardness.

What makes the video remarkable is that it discusses every stage of drilling the bore hole, lining it with casing, and then making it suitable for pumping water from. The video also discusses the chemicals and methods involved in successfully drilling the hole, and gives an overview of the process that also applies to commercially drilled wells.

Naturally you’ll want to make sure your drill is corded so that you can drill for long periods, but also so that it doesn’t grow wings and fly away!

Continue reading “Drill Does Well In Double Duty As Well Drilling Drill” →

A Dodgy Dial Gets A Teardown And Some Oil

January 16, 2022 by Jenny List 8 Comments

The pulse-dial telephone and its associated mechanical exchange represents the pinnacle of late-19th and early-20th century electromechanical technology, but its vestiges have disappeared from view with astonishing rapidity. [Matthew Harrold] is a telecoms enthusiast who’s been kind enough to share with us the teardown and refurbishment of that most signature of pulse-dial components, a telephone dial. In this case it’s on a rather unusual instrument, a British GPO outdoor phone that would have been seen in all kinds of industrial and safety installations back in the day and can probably still be found in the wild today if you know where to look.

The teardown soon identifies a dial that runs very slowly and is sorely in need of a clean. There follows a detailed part-by-part dismantling of the dial mechanism, followed by a careful clean, polish, and reassembly. He notes that a previous owner had used grease to lubricate it, probably the reason for its slow operation.

The result is a smoothly running dial and a refurbished phone that would probably last another half-century or more before needing more maintenance. It’s enough to make others who’ve experimented with pulse dial phones very envious.

Hacking Is Hacking

January 15, 2022 by Elliot Williams 5 Comments

Tom Nardi and I had a good laugh this week on the Podcast when he compared the ECU hacks that enabled turning a VW with steering assist into a self-driver to a hack last week that modified a water cooler to fill a particular cup. But it’s actually no joke — some of the very same techniques are used in both efforts, although the outcome of one is life-and-death, and the other is just some spilled ice-cold water.

This reminded me of Travis Goodspeed’s now-classic talk “In Praise of Junk Hacking” from way back in 2016. For background, this was a time when IoT devices and their security were in their relative infancy, and some members of the security community were throwing shade on the dissection of “mere” commercial crap. (Looked back on from today, where every other member of a Botnet is an IP camera, that argument didn’t age well.)

Travis’ response was that hacking on junk lets us focus on the process — the hack itself — rather than getting distracted by the outcome. Emotions run high when a security flaw affects millions of individuals, but when it’s a Tamagotchi or a pocket calculator, well, it doesn’t really matter, so you focus on the actual techniques. And as Travis points out, many of these techniques learned on junk will be useful when it counts. He learned about methods to defeat address-space randomization, for instance, from an old hack on the TI-85 calculator, which garbage-collected the variables that needed to be overwritten.

So I had junk hacking in the back of my mind when I was re-watching Hash Salehi’s great talk on his work reverse engineering smart meters. Funnily enough, he started off his reverse engineering journey eleven years ago with work on a robot vacuum cleaner’s LIDAR module. Junk hacking, for sure, but the same techniques taught him to work on devices that are significantly more serious. And in the craziest of Hackaday synergies, he even hat-tipped Travis’ talk in his video! Hacking is hacking!

Doing The Right Thing The Wrong Way: Dumping STM8 Firmware With 555 Timers

January 15, 2022 by Ryan Flowers 4 Comments

When [Jarrett] decided to enter the 555 Contest that’s just wrapped up, he leaned up on an idea that’s been rattling around in his noggin for a few years: Using 555 timers to trigger a firmware dump on a microcontroller. It’s definitely the wrong tool for the job, but [Jarrett] got it working and documented it nicely at Hackaday.io.

The premise is that by interrupting the power supply to the STM8 microcontroller at just the right time and for just the right duration, it would skip the instruction telling it not to allow its firmware to be read. Time and duration… things the 555 is well known for being capable of. There was a problem, however.

The first problem is that the duration was to be measured in nanoseconds. A garden variety 555 has can only pulse down to about 10 microseconds. The solution? Well, you’ll have to read the excellent project page to find out, but don’t worry- it’s a 555. The second problem? He was using 555’s!

Was [Jarrett] successful? After much fiddling and twiddling, he absolutely was! The old firmware was dumped from the STM8 processor and the new firmware could be flashed with impunity.

This 555 contest has seen some truly epic entries, including but not limited to this 555 based accordion like instrument that this particular author just can’t get enough of!