Circuit Sculpture

15 Articles

Arduino Wire Bender Probably Won’t Kill All Humans

September 28, 2019 by 18 Comments

Do you want to make your own springs? Yeah, that’s what we thought. Well, blow the dust off of that spare Arduino and keep reading. A few months ago, we let you know that renowned circuit sculptor [Jiří Praus] was working on a precision wire-bending machine to help him hone his craft. Now it’s real, it’s spectacular, and it’s completely open source.

Along with that ‘duino you’ll need a CNC shield and a couple of NEMA 17 steppers — one to feed the wire and one to help bend it. Before being bent or coiled into springs, the wire must be super straight, so the wire coming off the spool holder runs through two sets of rollers before being fed into the bender.

[Jiří]’s main goal for this build was precision, which we can totally get behind. If you’re going to build a machine to do something for you, ideally, it should also do a better job than you alone. It’s his secondary goal that makes this build so extraordinary. [Jiří] wanted it to be easy to build with commonly-available hardware and a 3D printer. Every part is designed to be printed without supports. Bounce past the break to watch the build video.

You can also make your own springs on a lathe, or print them with hacked g-code.

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Circuit Art Brings Out The Lifelike Qualities Of Electricity

August 22, 2019 by 2 Comments

Functional circuit sculptures have been gaining popularity with adventuring electronic artists who dare attempt the finicky art form of balancing structure and wire routing. [Kelly Heaton’s] sculptures however are on a whole other creative level.

Not only does she use the circuits powering her works as part of their physical component, there are no controllers or firmware to be seen anywhere; everything is discrete and analog. In her own words, she tries to balance the “logical planning” of the engineering side with the “unfettered expression” of artworks. The way she does this is by giving her circuits a lifelike quality, with disorganized circuit structures and trills and chirps that mimic those of wildlife.

One of her works, “Birds at My Feeder”, builds up on another previous work, the analog “pretty bird”. On their own, each one of the birds uses a photoresistor to affect its analog-generated chirps, providing both realistic and synthetic qualities to their calls. What the full work expands on is a sizable breadboard-mounted sequencer using only discrete components, controlling how each of the connected birds sing in a pleasing chorus. Additionally, the messy nature of the wires gives off the impression of the sequencer doubling as the birds’ nest.

There are other works as well in this project, such as the “Moth Electrolier”, in which she takes great care to keep structural integrity in mind in the design of the flexible board used there. Suffice to say, her work is nothing short of brilliant engineering and artistic prowess, and you can check one more example of it after the break. However, if you’re looking for something more methodical and clean, you can check out the entries on the circuit sculpture contest we ran last year.

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Wire Bender Aims To Take Circuit Sculptures To The Next Level

July 1, 2019 by 28 Comments

It doesn’t seem as though bending wire would be much of a chore, but when you’re making art from your circuits, it can be everything. Just the right angle in just the right place can make the difference between a circuit sculpture that draws gasps and one that’s only “Meh.”

[Jiří Praus] creates circuit sculptures that are about as far away from the “Meh” end of the spectrum as possible. And to help him make them even more spectacular, he has started prototyping a wire-bending machine to add precision to his bends. There’s no build log at the moment, but the video below shows progress to date. All the parts are 3D-printed, with two NEMA 17 steppers taking care of both wire feed and moving the bending head. It appears that the head has multiple slots for tools of different shapes. For now, the wire is rotated around its long axis manually, but another stepper could be added to take care of that job.

[Jiří] tells us that while he loves making circuit sculptures like his amazing mechanical tulip, he hates repeating himself. He hopes this bender will make repeat jobs a little less tedious and a lot more precise, and we hope he goes forward with the build so we get to see both it and more of his wonderful works of circuit art.

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Freeform ESP8266 Network Attached Data Display

May 31, 2019 by 10 Comments

Like many of us, [Josef Adamčík] finds himself fascinated with so-called “freeform” electronic designs, where the three dimensional circuit makes up sections of the device’s structure. When well executed, such designs really blur the line between being a practical device and an artistic piece. In fact his latest design, an ESP8266 MQTT client, would seem to indicate there might not be much of a “line” at all.

The inspiration for this project actually comes from something [Josef] had worked on previously: an ESP8266-based environmental monitoring system. That device had sensors to pick up on things such as humidity and ambient light level, but it didn’t have a display of its own; it just pushed the data out onto the network using MQTT. So he thought a companion device which could receive this environmental data and present it to him in a unique and visually appealing way would be a natural extension of the idea.

As the display doesn’t need any local sensors of its own, it made the design and construction much easier. Which is not to say it was easy, of course. In this write-up, [Josef] takes the reader through the process of designing each “layer” of the circuit in 2D, printing it out onto paper, and then using that as a guide to assemble the real thing. Once he had the individual panels done, he used some pieces of cardboard to create a three dimensional jig which helped him get it all soldered together.

On the software side it’s pretty straightforward. It just pulls the interesting bits of information off of the network and displays it on the OLED. Right now it’s configured to show current temperature on the display, but of course that could be changed to pretty much anything you could imagine if you’re looking to add a similar device to your desktop. There’s also a red LED on the device which lights up to let [Josef] know when the batteries are getting low on the remote sensor unit; a particularly nice touch.

If you’d like to see more of these freeform circuits, we’d advise you to checkout the finalists for our recently concluded “Circuit Sculpture” contest. Some of the finalists are truly beyond belief.

Volkswagen EGon Is A Rolling Electric Car Circuit Sculpture

May 11, 2019 by 19 Comments

Over the past few decades of evolution, cars have grown to incorporate a mind-boggling number of electric components. From parking distance sensors, to the convenience of power locks and windows, to in-car entertainment systems rivaling home theaters. Normally this interconnected system’s complexity is hidden between exterior sheet metal and interior plastic trim, but a group of students of Volkswagen’s vocational training program decided to show off their internal beauty by building the Volkswagen eGon exhibit.

Seeing a super minimalist Volkswagen electric Golf on the move (short Twitter video embedded below) we are immediately reminded of circuit sculptures. We saw some great projects in our circuit sculpture contest, but the eGon shows what can be done with the resources of a Volkswagen training center. Parts are bolted to the car’s original structure where possible, the rest were held in their representative positions by thin metal tube frames. At this scale, they look just like the brass rods used in small circuit sculptures! Certain component enclosures were replaced with transparent pieces, or had a window cut into them for visibility.

This exhibit was built for IdeenExpo, an event to expose students to science and technology. Showing them what’s under the cover in this “see-through car” with internal components tagged with QR codes pointing them to additional information. The number of electronic modules inside a car is only going to continue rising with the coming wave of electric and/or self-driving cars. Even if the timing of their arrival is debatable, we know we’ll need brain power helping to answer questions we don’t even know to ask yet. The eGon is doing a great job attracting attention and inviting bright young minds to participate.

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Hackaday Podcast Ep14: Keeping Raspberry’s SD Card Alive, We Love MRRF, And How Hot Are Flip Chips?

April 12, 2019 by No comments

Elliot Williams and Mike Szczys take a look at advances in photogrammetry (building 3D models out of many photographs from a regular camera), a delay pedal that’s both aesthetically and aurally pleasing, and the power of AI to identify garden slugs. Mike interviews Scotty Allen while walking the streets and stores of the Shenzhen Electronics markets. We delve into SD card problems with Raspberry Pi, putting industrial controls on your desk, building a Geiger counter for WiFi, and the sad truth about metal 3D printing.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (61.6 MB)

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Solar Circuit Sculpture Pumms The Night Away

April 4, 2019 by 16 Comments

A word of warning: Google for the definition of the word “pummer” at your own risk. Rest assured that this beautiful solar-powered circuit sculpture fits the only definition of pummer that we care to deal with.

For the unfamiliar, a pummer is a device from the BEAM style of robotics, a sort of cyborg plant that absorbs solar energy during the day and turns it into a gently pulsating light that “pumms” away the dark hours.

[Mohit Bhoite]’s take on the pummer is an extraordinary model of a satellite executed mainly in brass rod. His attention to detail on the framework boggles our minds; we could work for days on a brass rod and never achieve the straight lines and perfect corners he did. The wings support two solar cells, while the hull of the satellite holds a dead-bugged 74HC240 octal buffer/line-driver chip and all the other pumm-enabling components. A one farad supercap – mounted to look like a dish antenna – is charged during the day and a single LED beacon blinks into the night.

No schematic is provided, but there are probably enough closeup shots to reverse engineer this, which actually sounds like a fun exercise. (Or you can cheat and fetch the PDF copy of the old Make magazine article that inspired him.)

Hats off to [Mohit] for a top-notch circuit sculpture. We’ve seen similarly detailed and well-executed sculptures from him before; something tells us this won’t be the last.

Thanks to [Varun Reddy] for the tip.