The Trials And Tribulations Of Building An IOT Garage Door Opener

July 15, 2019 by Lewin Day 18 Comments

Garage doors can be frustrating things, being a chore to open manually and all. Many people opt to install a motorized opener, but for some, even this isn’t enough. Hooking up a garage door to the Internet of Things has long been a popular project, and [Simon Ludborzs] decided to give it a shot. Naturally, there were some obstacles to be overcome along the way.

[Simon]’s build is relatively straight down the lines, using an ESP-12 as the brains of the operation, which connects to the internet over WiFi. However, robustness was a major goal of the project, and being reliant on shaky cloud-based services wouldn’t do. This opener is set up to work independently of an internet connection, too. There’s a nifty control panel with glowing buttons to operate the opener, in addition to the webpage served up on the network.

During the development, [Simon] ran into several roadblocks. A set of roller door motors were inadvertently killed, and there were issues in getting the web interface working as expected. None of these were showstoppers, though, and with a little work and some new parts, everything came together in the end. The project was then given a proper commercial-grade case, sourced from AliBaba. This is a great step to take for a project expected to hold up to daily use for years on end. He also took the time to document his tips for easier ESP8266 development, which may prove useful to those just getting started with the platform.

Garage door openers remain a common theme around here, but every project has its own story to tell. If you’ve developed a particularly unique solution to your garage access problems, you know who to call.

Minivac 601 Replica Gets A Custom Motorized Rotary Switch

July 13, 2019 by Dan Maloney 2 Comments

One of the joys of electronics as a hobby is how easy it is to get parts. Literally millions of parts are available from thousands of suppliers and hundreds of distributors, and everyone competes with each other to make it as easy as possible to put together an order from a BoM. If you need it, somebody probably has it.

But what do you do when you need a part that doesn’t exist anymore, and even when it did was only produced in small numbers? Easy – you create it yourself. That’s just what [Mike Gardi] did with this unique motorized rotary switch he needed to complete his replica of a 1960s computer trainer. We covered his build of the Minivac 601, a trainer from the early computer age that let experimenters learn the ropes of basic digital logic. It used mostly relays, lamps, and switches connected by jumpers, but it had one critical component – a rotary control that was used for input and, with the help of a motor, as an output indicator.

[Mike]’s version of the switch is as faithful to the original as possible, at least in terms of looks. The parts are mostly 3D-printed, with 16 reed switches embedded in the walls and magnets placed in the rotor. The motor to operate the rotor is a simple gear motor mounted to a hinged bracket; when the rotor needs to move, a solenoid pulls the motor’s friction drive wheel up against the rotor.

The unique control slots right into the Minivac replica and really completes the look and feel. Hats off to [Mike] for a delightful replica of a lost bit of computer history and the dedication to see it through to completion.

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Simple Simon Says Looks Sharp

July 12, 2019 by Lewin Day 4 Comments

Simon was a popular toy, launching at the very end of the 1970s, and cribbed from earlier work by Atari with their game Touch Me. The gameplay is simple, and while we suspect it won’t last quite as long as the several thousand years we’ve so far had chess, it’s still around today. [DIY Machines] decided to bust out the 3D printer and whip up their own version.

Simon has long served as a great test project to get to grips with various maker skills, and this build is no exception. An Arduino Nano runs the show, and gets an OLED display to display the current level. Large glowing arcade buttons serve as the control, with their lights flashed as per the original game. Sound is courtesy of a simple buzzer.

It’s a build that doesn’t do anything wild, but presents very well. This is down to the smoothly finished and nicely designed case, as well as the choice of quality human interface components. Everyone loves mashing arcade buttons, and that’s what they’re built for – so they’re always a safe choice.

We’ve seen a lot of straight-down-the-lines Simon projects, but this DDR-ified version is a fun twist on the standard form. Video after the break.

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Motorized Lens Controller Techs Up Your Webcam

July 11, 2019 by Lewin Day 13 Comments

If you’re familiar with the DSLR camera market, you’d know that modern lenses are works of technological art. Crammed full of motors and delicate electronic assemblies, they’re bursting with features such as autofocus, optical stabilization and zoom. [Saulius Lukse] has been experimenting with motorized lenses for webcam applications, and has built a controller to make working with them a snap.

The controller is capable of controlling up to 3 stepper motors, as well as a voice coil, which should be enough for the vast majority of lenses out there. Microstepping is supported, which is key for optical systems in which tiny adjustments can make a big difference. The controller speaks USB and I2C, and is now based on an STM32 chip, having been upgraded from an earlier version which used the venerable ATmega328. The board is designed to be as compact as possible, to enable it to neatly fit inside camera and lens assemblies.

The board has been used to successfully control an 18x zoom lens, among others. Combining such a lens with a webcam and a good pan and tilt mechanism would create a highly capable surveillance package, or an excellent vision system for a robot.

It’s not the first time we’ve seen work from [Kurokesu] in these parts – they’ve done work on pedestrian detection before, too.

Four Chips To Retro Perfection

July 10, 2019 by Brian Benchoff 24 Comments

Over the years, we’ve seen many people build a computer from the ground up. It’s always great, but this one takes the cake. I’m not just saying that because there’s a cute little ‘Z80 Inside’ logo on the silk screen, either. It’s a four IC Z80 computer, a tiny board, and [Just4Fun]’s entry into this year’s Hackaday Prize.

This single board computer is only four chips, the most important being the CMOS Z80 CPU. This is the same CPU as was found in the TRS-80 and the ZX Spectrum, both classics from the early days of computing. In addition to the PCU, there’s a Toshiba SRAM with 128 whole kilobytes of random access memories. A 74HC00 is thrown into the mix for glue logic, and everything else happens through a specially-programmed ATMega32A. This last chip provides a universal I/O subsystem, the EEPROM, and the 4/8MHz clock for the CPU.

Those four chips are really all you need for a fully functional computer, but you can do so much more with this little board. There’s a uCom board, or basically a ‘transparent’ USB-to-serial emulator that will allow you to upload a hex file to the board. Of course this means you can also connect it to a terminal, and with FuzixOS, there’s Unix for the Z80. It’s a wonderment of retrocomputing, and one of the best ways to build an old computer today.

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Space Age Bitcoin Mining On An Apollo AGC

July 9, 2019 by Dan Maloney 6 Comments

Imagine you’ve got an Apollo Guidance Computer, the machine that took men to the Moon 50 years ago. You’ve spent ages restoring it, and now it’s the only working AGC on the planet. It’s not as though you’re going to fly to the Moon with it, so what do you do with it? Easy – turn it into a perfectly awful Bitcoin mining rig.

The AGC that [Ken Shirriff] and others have been restoring barely resembles a modern computer. The AGC could only do about 40,000 operations per second, but raw speed was far less important than overall reliability and the abundant IO needed to run a crewed spacecraft. It was a spectacular success on the Apollo missions, but [Ken] wanted to know if turning it into a Bitcoin mining rig was possible.

[Ken] gives a great overview of how Bitcoin mining works, with one of the best explanations of the hashing algorithm we’ve seen. Getting that to run on the AGC was no mean feat, especially with limits imposed by the memory addressing scheme and the lack of machine instructions for manipulating words. He eventually got it working, though, clocking in at a screaming 10.3 seconds per Bitcoin hash. [Ken] estimates that the first coin will be successfully mined in a mere 400 zettaseconds, which is about a billion times older than the universe. With about 13 quadrillion years to the first ka-ching, you have plenty of time to watch a block mined in the video below; alas, it was an old block, so no coins were awarded to compensate the team for their efforts.

This isn’t the first time [Ken] has implemented a useless Bitcoin mine. The Xerox Alto mine was actually fast compared to the AGC, but it sure beats the IBM mainframe and punchcards.

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BGA Hand Soldering Uses Tombstone Resistor Technique, Demands Surgical Precision

July 8, 2019 by Jenny List 19 Comments

Most Hackaday readers will be a pretty dab hand with a soldering iron. We can assemble surface-mount boards, SOICs and TSSOPs are a doddle, 0402s we take in our stride, and we laugh in the face of 0201s. But a Twitter thread from [Greg Davill] will probably leave all but the most hardcore proponents of the art floundering, as he hand-wires a tiny FPGA in a BGA package to the back of a miniature dot-matrix LED display module.

Resistors soldered on-end, awaiting wires to connect to the BGA microcontroller

As far as we can see the module must once have had its own microcontroller which has been removed. We’d guess it was under an epoxy blob but can’t be sure, meanwhile its pads are left exposed. The Lattice LP1k49 fits neatly into the space, but a web of tiny wires are required to connect it to those pads. First, [Greg] populates the pads with a set of “tombstoned” tiny (we’re guessing 0R) resistors, then wires them to the pads with 30μm wire. He describes a moment of confusion as he attempts to tin a stray hair, which burns rather than accepting the solder.

The result is a working display with a new brain, which surprises even him. We’ve seen more than one BGA wiring over the years, but rarely anything at this scale.

It’s worth mentioning that [Greg] was behind the FLIR frame grabber that was a runner-up in last year’s Hackaday Prize. We admire the photos he’s able to get of all of his projects and aspire to reach this level with our own. Take this as inspiration and then check out the Hackaday contest for Beautiful Hardware images happening right now.

Thanks [Sophi] for the tip.