2025 Component Abuse Challenge: Dawg Gone LED Tester

The Hackaday 2025 Component Abuse Challenge is all about abusing electronic components in the service of making them do things they were never intended to. It’s not the 2025 Food Abuse Challenge, so in the case of [Ian Dunn]’s hot dog pressed into service as an LED tester, we’ll take the ‘dawg to be a component in its own right. And by any measure, it’s being abused!

Cooking hot dogs by passing an electric current through them has a long and faintly hazardous history to it — we’re sure we’ve heard of domestic hot dog cooker appliances that are little more than the mains supply on a pin at each end of a hot dog shaped receptacle. This one takes the ‘dawg in a bun with condiments, no less, and sticks an ordinary table fork wired up to the grid in each end. The LED testing is the cherry on the cake, because he simply sticks a pile of LEDs by their pins into the tasty sausage. It forms a crude potential divider, so there’s about enough volts across the gap between pins to light it up nicely.

We like this project on so many levels, though we’re not sure what heavy metals would leach out of those LED pins into the meat. If it’s inspired you to do something similar you still have a few days in which to enter the contest, so break out your convenience food and a pile of parts, and start experimenting!

Two colored plastic films are loosely tied over the entrances to two plastic containers.

Cooking Up Plastics In The Kitchen

The earliest useful plastics were made out of natural materials like cellulose and casein, but since the Bakelite revolution, their use has dwindled away and left them mostly as curiosities and children’s science experiments. Fortunately, though, the raw materials for bioplastics are readily available in most grocery stores, and as [Ben] from NightHawkInLight demonstrates, it’s still possible to find new uses for them.

His first recipe was for a clear gelatine thermoplastic, using honey as a plasticizer, which he formed into the clear packet around some instant noodles: simply throw the whole packet into hot water, and the plastic dissolves away. With some help from the home bioplastics investigator [Giestas], [Ben] next created a starch-based plastic out of starch, vinegar, and glycerine. Starch is a good infrared emitter in the atmospheric window, and researchers have made a starch-plastic aerogel that radiates enough heat to become cooler than its surroundings. Unfortunately, this requires freeze-drying, and while encouraging freezer burn in a normal freezer can have the same effect, it’ll take a few months to get a usable quantity of the material.

The other problem with starch-based plastics is their tendency to absorb water, at least when paired with plasticizers like glycerine or honey. Bioplastics based on alginate, however, are easy to make waterproof. A solution of sodium alginate, derived from seaweed, reacts with calcium ions to make a cross-linked waterproof film. Unfortunately, the film forms so quickly that it separates the solutions of calcium ions from the alginate, and the reaction stops. To get around this, [Ben] mixed a sodium alginate solution with powdered calcium carbonate, which is insoluble and therefore won’t react. To make the plastic set, he added glucono delta lactone, which slowly breaks down in water to release gluconic acid, which dissolves the calcium carbonate and lets the reaction proceed.

The soluble noodle package reminded us of a similar edible package, which included flavoring in the plastic. We’ve also seen alginate used to make conductive string, and rice used to make 3D printer filament. It’s worth some caution, though – not all biologically-derived plastics are healthier than synthetic materials.

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Franke A600 coffee machine with PicoVoice

Coffee By Command: The Speech2Touch Voice Hack

If you were to troll your colleagues, you can label your office coffee maker any day with a sticker that says ‘voice activated’. Now [edholmes2232] made it actually come true. With Speech2Touch, he grafts voice control onto a Franke A600 coffee machine using an STM32WB55 USB dongle and some clever firmware hacking.

The office coffee machine has been a suspect for hacking for years and years. Nearly 35 years ago, at Cambridge University, a webcam served a live view of the office coffee pot. It made sure nobody made the trip to the coffee pot for nothing. The funny, but in fact useless HTTP status 418 was brought to life to state that the addressed server using the protocol was in fact a teapot, in answer to its refusal to brew coffee. Enter this hack – that could help you to coffee by shouting from your desk – if only your arms were long enough to hold your coffee cup in place.

Back to the details. The machine itself doesn’t support USB keyboards, but does accept a USB mouse, most likely as a last resort in case the touchscreen becomes irresponsive. That loophole is enough: by emulating touchscreen HID packets instead of mouse movement, the hack avoids clunky cursors and delivers a slick ‘sci-fi’ experience. The STM32 listens through an INMP441 MEMS mic, hands speech recognition to Picovoice, and then translates voice commands straight into touch inputs. Next, simply speaking to it taps the buttons for you.

It’s a neat example of sidestepping SDK lock-in. No reverse-engineering of the machine’s firmware, no shady soldering inside. Instead, it’s USB-level mischief, modular enough that the same trick could power voice control on other touchscreen-only appliances.

Butta Melta Stops Rock-solid Butter From Tearing Your Toast

Ever ruin a perfectly serviceable piece of toast by trying (and failing) to spread a little pat of rock-solid butter? [John Dingley] doesn’t! Not since he created the Butta Melta to cozily snug a single butter serving right up against a warm beverage, softening it just enough to get nice and spreadable. Just insert one of those foil-wrapped pats of butter into the Melta, hang its chin on the edge of your mug, and you’ll have evenly softened butter in no time.

The Butta Melta is intentionally designed with a bit of personality, but also has features we think are worth highlighting. One is the way it’s clearly designed with 3D printing in mind, making it an easy print on just about any machine in no time at all. The second is the presence of the hinge point which really helps the Butta Melta conform to a variety of cup designs, holding the payload as close as possible to the heat regardless of cup shape. A couple of minutes next to a hot beverage is all it takes for the butter to soften enough to become easily spreadable.

You may remember [John] (aka [XenonJohn]) from his experimental self-balancing scooters, or from a documentary he made about domestic ventilator development during COVID. He taught himself video editing and production to make that, and couldn’t resist using those skills to turn a video demo of the Butta Melta into a mock home shopping style advertisement. Watch it below, embedded just under the page break, then print one and save yourself from the tyranny of torn toast.

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The 64-Degree Egg, And Other Delicious Variants

Many of us have boiled an egg at some point or another in our lives. The conventional technique is relatively straightforward—get the water boiling, drop the egg in, and leave it for a certain period of time based on the desired consistency. If you want the yolk soft, only leave it in for a few minutes, and if you want it hard, go longer.

Ultimately, though, this is a relatively crude system for controlling the consistency of the final product. If you instead study the makeup of the egg, and understand how it works, you can elicit far greater control over the texture and behavior of your egg with great culinary benefits.

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Air Fryer rPi upgrade

From Burnt To Brilliant: A Toaster’s Makeover

Appliances fail, but that doesn’t mean it’s the end for them. This impressive hack from [solopilot] shows the results possible when not just fixing but also improving upon its original form. The toaster’s failed function selector switch presented an opportunity to add smart features to the function selection and refine control over its various settings.

Before upgrading the toaster, [solopilot] first had to access its components, which is no trivial task with many modern appliances. Photos document his process of diving into the toaster, exposing all the internals to enable the upgrade. Once everything was accessible, some reverse engineering was required to understand how the failed function selector controlled the half-dozen devices it was wired to.

Toaster App GuiNext came the plan for the upgrades—a long list that included precise temperature control and the ability to send an SMS showing the state of your meal. A Raspberry Pi Zero, a solid-state relay, a relay control board, and a thermocouple were added to the toaster, unlocking far more capability and control than it had originally. Some tuning is required to fully enable these new features and to dial in the precision this once run-of-the-mill toaster is now capable of.

The work wasn’t limited to the toaster itself. [solopilot] also seized the opportunity to create an Android app with speech recognition to control his now one-of-a-kind Cuisinart. It’s probably safe to say his TOA-60 is currently the smartest toaster in the world. If you check out his documentation, you’ll find all the pinouts, circuits, code, and logic explanations needed to add serious improvements to your own toaster. We’ve featured several other toaster oven projects over the years, most of which have focused on turning them into reflow ovens, so it’s exciting to see one aimed at improving upon its original design.

 

 

A stainless steel metal toaster sits on a white table. Its cord is draped artfully around to the front and the leftmost toast holding apparatus is rotated out from the front of the device like a book pulled down and out from a bookshelf.

Flat Pack Toaster Heats Up The Right To Repair

The toaster is a somewhat modest appliance that is often ignored until it stops working. Many cheap examples are not made to be easily repaired, but [Kasey Hou] designed a repairable flat pack toaster.

[Hou] originally planned to design a repairable toaster to help people more easily form an emotional attachment with the device, but found the process of disassembly for existing toasters to be so painful that she wanted to go a step further. By inviting the toaster owner into the process of assembling the appliance, [Hou] reasoned people would be less likely to throw it out as well as more confident to repair it since they’d already seen its inner workings.

Under the time constraints of the project, the final toaster has a simpler mechanism for ejecting toast than most commercial models, but still manages to get the job done. It even passed the UK Portable Appliance Test! I’m not sure if she’d read the IKEA Effect before running this project, but her results with user testing also proved that people were more comfortable working on the toaster after assembling it.

It turns out that Wikipedia couldn’t tell you who invented the toaster for a while, and if you have an expensive toaster, it might still be a pain to repair.