You Otter Be Able To Stream That Audio: Open Hardware Eclipses Chromecast Audio

April 6, 2021 by Kerry Scharfglass 43 Comments

When Google halted production of the Chromecast Audio at the start of 2019, there was a (now silent) outcry. Fans of the device loved the single purpose audio streaming dongle that delivered wide compatibility and drop-dead simplicity at a rock bottom $35 price. For evidence of this, look no further than your favorite auction site where they now sell for significantly more than they did new, if you can even find an active listing. What’s a prolific hacker to do about this clear case of corporate malice? Why, reinvent it of course! And thus the Otter Cast Audio V2 was born, another high quality otter themed hack from one of our favorite teams of hardware magicians [Lucy Fauth, Jana Marie Hemsing, Toble Miner, and Manawyrm].

The Otter Cast Audio is a disc about the shape and size of standard Chromecast (about 50mm in diameter) and delivers a nearly complete superset of the original Chromecast Audio’s features plus the addition of a line in port to redirect audio from existing devices. Protocol support is more flexible than the original, with AirPlay, a web interface, Spotify Connect, Snapcast, and even a PulseAudio sink to get your Linux flavored audio bits flowing. Ironically the one thing the Otter Cast Audio doesn’t do is act as a target to Cast to. [Jan] notes that out of all the protocols supported here, actual Cast support was locked down enough that it was difficult to provide support for. We’re keeping our fingers crossed a solution can be found there to bring the Otter Cast Audio to complete feature parity with the original Chromecast Audio.

But this is Hackaday, so just as important as what the Otter Cast Audio does is how it does it. The OtterCast team have skipped right over shoehorning all this magic into a microcontroller and stepped right up to an Allwinner S3 SOC, a capable little Cortex A7 based machine with 128 MB of onboard DDR3 RAM. Pint sized by the bloated standards of a fully interactive desktop, but an absolutely perfect match to juggling WiFi, Bluetooth, Ethernet, and convenient support for all the protocols above. If you’re familiar with these hackers’ other work it won’t surprise you that what they produced here lives up to the typical extremely high quality bar set by such wonders as this USB-C adapter for JBC soldering iron handles and this TS-100 mainboard replacement.

It sounds like a small production run might be on order in the future, but until then production files optimized for a particularly popular Chinese manufacturer are provided, with complete BOM and placement files. It sounds like turnkey production costs from that manufacturer are a shockingly reasonable $10 (total) per unit with most components, and come to a still-reasonable $22 with the remaining self-sourced components manually installed.

For a demo of the finished goods, check out the tweet embedded after the break.

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Wooden You Love To Build A Ribbon Microphone?

March 18, 2021 by Dan Maloney 11 Comments

Carbohydrate foams derived from dead trees are not the first material that springs to mind when considering building audio equipment. But really, there’s no reason not to explore new materials for jobs normally reserved for metal or plastic, and when pulled off right, as with this wooden ribbon microphone, the results can both look and sound great.

To be fair, there are plenty of non-wood components in [Frank Olson]’s replica of a classic RCA model 44 microphone. After all, it’s hard to get wood to exhibit the electromagnetic properties needed to turn acoustic energy into electric currents. But that doesn’t mean that wood, specifically walnut veneer, isn’t front and center in this design. [Frank] worked with thin sheets of veneer; cut into shape with a commercial vinyl cutter and stacked up with alternating grains, the wood was glued up with copious cyanoacrylate adhesive to form a plywood of sorts. The dogbone-shaped body was fitted with two neodymium magnets, leaving a gap just wide enough for the microphone’s ribbon diaphragm. That was made from a thin piece of aluminum foil that was corrugated using a DIY crimp roller. Suspended between the magnets and connected to leads, the mic element was adorned with a wood and fabric windscreen and suspended from elastic bands in a temporary frame for testing. The narration on the video below was recorded with the mic, which sounds quite nice to our ears.

We’ve seen ribbon microphones before, as well as wooden microphones, but this is the first time we’ve seen a wooden ribbon microphone. It looks as though [Frank] has more work he wants to do to finish it off properly, and we eagerly await the finished product.

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A Very Modern Tube Headphone Amplifier

February 27, 2021 by Jenny List 34 Comments

Once a discarded relic, over the years the humble vacuum tube has been rehabilitated in the arena of specialist audio. There are plenty of tube amplifiers now being manufactured, with a popular choice being headphone amplifiers that use a tube as a gain stage followed by an op-amp as a buffer with a low impedance output. This forms the basis of [Ratti3]’s amplifier, but with the added interest of a battery supply and a Bluetooth connection.

The tube circuit is a very conventional anode follower using an EF95 pentode. This provides plenty of gain and of course that “valve sound” beloved of audio enthusiasts, but suffers from an output impedance too high to drive a set of headphones. An NE5532 steps in for the op-amp buffer role, making for a very simple circuit. Power comes from a set of four 18650 Lithium-Ion cells with associated charger and balance boards, while a little switching boost converter provides the 100 volt HT for the tubes.

We’ve visited this type of amplifier before with a similar but much more rough-around-the-edges Chinese version. That had some astonishingly cheap Chinese tubes, but if we’re seeking better components it’s interesting to know just who makes tubes these days.

AM/FM Radio Gets Bluetooth Upgrade

February 2, 2021 by Tom Nardi 13 Comments

For many commercial broadcast radio has lost its luster, leaving an unknowable number of perfectly serviceable AM/FM radios to lie dormant. But they don’t have to. As [Dan Gebhardt] shows in his recent hack, integrating a Bluetooth audio receiver into portable radio may be easier than you think.

For this project, [Dan] wanted to make sure no original functionality was lost. The radio still functions on the AM/FM bands, but now with the flip of a switch, he can listen to the audio coming his way courtesy of a Apt-X low-latency Bluetooth receiver. It sounds like the link is quick enough that he can even use this as a wireless speaker for watching TV, which isn’t always possible with cheaper chipsets that introduce a noticeable lag.

The trick was to track down the receiver IC, a Silicon Labs chip similar to ones we’ve seen used in a few DIY radio projects previously. A peek at the datasheet told him which pins were carrying the audio signal, and after following them around the board, he found a convenient spot to cut the trace before it went into the volume control. From there is was just a matter of wiring in a SPDT slide switch that allowed him to select which device was passed through to the radio’s audio hardware.

While he had everything apart, [Dan] exorcised the Apt-X’s original 300 mAh LiPo pouch and replaced it with a DC-DC converter connected to the radio’s battery compartment. This allows him to run all of the hardware off of the same set of rechargeable NiMH cells, and also provides considerably improved runtime for the Bluetooth receiver.

Now as for physically integrating the Apt-X into the case of the radio…well, what can we say? [Dan] admits it’s a bit rough, but then the point was never to enter the thing into beauty pageants. It works well enough for his purposes, and in the end that’s all that matters.

Modded Robot Vacuum Can Whistle While It Works

January 28, 2021 by Tom Nardi 7 Comments

While repairing his Neato Botvac D85, [elad] noticed the little fellow was packing a real speaker and not just a piezo buzzer. Thinking this was a bit overkill just for the occasional beep and bloop, he decided to round things out with a Bluetooth receiver and a second speaker so the bot can spin some stereo tunes while it gets down and dirty.

It wasn’t a very expensive modification. Between the VHM-314 Bluetooth receiver, the 3 watt PAM8403 amplifier, and a matching speaker, [elad] says he was only a few bucks out of pocket. Truly a small price to pay for a robotic vacuum that plays its own theme music as it travels around the house. A small demonstration of the Neato’s new musical talents can be heard in the video after the break.

Perhaps unsurprisingly, the audio hardware puts enough of a drain on the robot’s batteries at max volume that there’s a noticeable reduction in runtime. He’s not too worried about it right now, but [elad] mentions that if it ends up keeping the vacuum from being able to complete it’s whole cleaning cycle, that he might look into adding a dedicated power source to keep the music going.

Despite some early encouragement from iRobot, we haven’t seen quite as much robot vacuum hacking as you might think. It’s always interesting to get a glimpse inside of these automated housekeepers, especially when it’s a custom built machine.

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Raspberry Pi Zero Powers Spotify Streaming IPod

January 27, 2021 by Tom Nardi 32 Comments

Even those critical of Apple as a company have to admit that they were really onto something with the iPod. The click wheel was a brilliant input device, and the simplicity of the gadget’s user interface made it easy to get to the music you wanted with a minimum of hoop jumping. Unfortunately it was a harbinger of proprietary software and DRM, but eventually there were a few open source libraries that let you put songs on the thing without selling your soul to Cupertino.

Of course, modern users expect a bit more than what the old hardware can deliver. Which is why [Guy Dupont] swapped the internals of his iPod Classic with a Raspberry Pi Zero W. This new Linux-powered digital audio player is not only capable of playing essentially any audio format you throw at it, but can also tap into streaming services such as Spotify. But such greatness doesn’t come easy; to pull this off, he had to replace nearly every component inside the player with the notable exception of the click wheel itself. Good thing the Classics were pretty chunky to begin with.

In addition to the Pi Zero running the show, he also had to fit a 1000 mAh battery, its associated charging and boost modules, a vibration motor for force feedback, and a 2″ LCD from Adafruit. The display ended up being almost the perfect size to replace the iPod’s original screen, and since it uses composite video, only took two wires to drive from the Pi. To interface with the original click wheel, [Guy] credits the information he pulled from a decade-old Hackaday post.

Of course with a project like this, the hardware is only half the story. It’s one thing to cram all the necessary components inside the original iPod enclosure, but by creating such an accurate clone of its iconic UI in Python, [Guy] really took things to the next level. Especially since he was able to so seamlessly integrate support for Spotify, a feature the Apple devs could scarcely have imagined back at the turn of the millennium. We’re very interested in seeing the source code when he pushes it to the currently empty GitHub repository, and wouldn’t be surprised if it set off a resurgence of DIY iPod clones.

We’ve seen modern hardware grafted onto the original iPod mainboard, and over the years a few hackers have tried to spin up their own Pi-based portable music players. But this project that so skillfully combines both concepts really raises the bar.

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An Arduino And A CD-ROM Drive Makes A CD Player

January 3, 2021 by Jenny List 49 Comments

In an age of streaming media it’s easy to forget the audio CD, but they still remain as a physical format from the days when the “Play” button was not yet the “Pay” button. A CD player may no longer be the prized possession it once was, but it’s still possible to dabble in the world of 120 mm polycarbonate discs if you have a fancy for it. It’s something [Daniel1111] has done with his Arduino CD player, which uses the little microcontroller board to control a CD-ROM drive via its IDE bus.

The project draws heavily from the work of previous experimenters, notably ATAPIDUINO, but it extends them by taking its audio from the drive’s S/PDIF output. A port expander drives the IDE interface, while a Cirrus Logic WM8805 S/PDIF transceiver handles the digital audio and converts it to an I²S stream. That in turn is fed to a Texas Instruments PCM5102 DAC, which provides a line-level audio output. All the code and schematic can be found in a GitHub repository.

To anyone who worked in the CD-ROM business back in the 1990s this project presses quite a few buttons, though perhaps not enough to dig out all those CDs again. It would be interesting to see whether the I²S stream could be lifted from inside the drive directly, or even if the audio data could be received via the IDE bus. If you’d like to know a bit more about I²S , we have an article for you.