Keeping Thermal Plants Cool Without Breaking The Cooling Water Budget

Steam generators in thermal (steam-cycle) power plants require a constant influx of cool water to maximize the transfer of thermal energy. How this water is cooled again in the condensor after much of the steam’s thermal energy has been spent in the steam turbines or heat exchangers is a very important consideration in the design and construction of these plants. The most obvious and straightforward system is direct “once-through” cooling, where the water is drawn straight from a nearby river or other body of water and released after passing through the condenser. This type of system is by far the cheapest, but is also impacted by both the seasons and environmental considerations.

Where cool surface water is less abundantly available, evaporative cooling in a recirculating system such as with spray ponds and cooling towers is a good alternative. Although slightly more costly, a big benefit of these is that they require far less water and have much more control over the intake water temperature, which can raise plant efficiency. Finally, dry cooling is essentially a closed-loop system, which is exceedingly useful in areas where water is scarce. This latter type of cooling is what allows thermal plants to operate even in desert regions.

As the global climate changes – with more extreme weather events – picking the right cooling solution is more important than ever, and has us looking at retrofitting existing thermal plants with more efficient solutions. If you were ever curious how power plants keep the cool side cool, read on!

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Discussing The Tastier Side Of Desktop 3D Printing

Not long after the first desktop 3D printers were created, folks started wondering what other materials they could extrude. After all, plastic is only good for so much, and there’s plenty of other interesting types of goop that lend themselves to systematic squirting. Clay, cement, wax, solder, even biological material. The possibilities are vast, and even today, we’re still exploring new ways to utilize additive manufacturing.

Ellie Weinstein

But while most of the research has centered on the practical, there’s also been interest in the tastier applications of 3D printing. Being able to print edible materials offers some fascinating culinary possibilities, from producing realistic marbling in artificial steaks to creating dodecahedron candies with bespoke fillings. Unfortunately for us, the few food-safe printers that have actually hit the market haven’t exactly been intended for the DIY crowd.

That is, until now. After nearly a decade in development, Ellie Weinstein’s Cocoa Press chocolate 3D printer kit is expected to start shipping before the end of the year. Derived from the Voron 0.1 design, the kit is meant to help those with existing 3D printing experience expand their repertoire beyond plastics and into something a bit sweeter.

So who better to host our recent 3D Printing Food Hack Chat? Ellie took the time to answer questions not just about the Cocoa Press itself, but the wider world of printing edible materials. While primarily designed for printing chocolate, with some tweaks, the hardware is capable of extruding other substances such as icing or peanut butter. It’s just a matter of getting the printers in the hands of hackers and makers, and seeing what they’ve got an appetite for.

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You’ve Got Mail: Sorting And The USPS

Snail mail. You may not think much of it these days, but the mail doesn’t stop and it never has. Every type of mail from postcards and letters to large envelopes and packages of all sizes moves every single day all over the US, even though it isn’t typically delivered on Sundays. Dealing with the ever-increasing volume of physical mail has called for the invention and evolution of automatic mail sorting machines that are used by both postal facilities and businesses alike.

While mail sorting machines have grown and matured over the years, the human element of the task remains intact. As long as people type addresses, write them by hand, and/or print them in handwriting fonts by the hundreds, there will need to be humans on hand to verify at least a few of them that are really hard to read.

There are roughly a dozen different types of mail sorting machines in 2023. In this series, we’re going to take a look at most of them, along with many other aspects of the United States Postal Service and its history.

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Retrotechtacular: Better Living Through A-Bombs

Usually, if you are listening to people debate about nuclear issues, it is one of two topics: how to deal with nuclear weapon stockpiles or if we want nuclear power plants in our backyard. But there was a time when the US and the USSR had more peaceful plans for nuclear bombs. While peaceful plans for nuclear bombs might sound like an oxymoron, there was somewhat of a craze for all things nuclear at some point, and it wasn’t clear that nuclear power and explosives wouldn’t take over many industries as the transistor did, or the vacuum tube before it.

You may have heard about Project (or Operation) Plowshare, the US effort to find a peaceful use for all those atom bombs. The Atomic Energy Commission video below touts the benefits “for all nations.” What benefits? Mostly moving earth, including widening the Panama Canal or creating a new canal, cutting highways through mountains, assisting mining and natural gas production, and creating an artificial harbor. There was also talk of using atomic blasts to create new materials and, of course, furthering the study of the atom.

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DisplayPort: A Better Video Interface

Over the years, we’ve seen a good number of interfaces used for computer monitors, TVs, LCD panels and other all-things-display purposes. We’ve lived through VGA and the large variety of analog interfaces that preceded it, then DVI, HDMI, and at some point, we’ve started getting devices with DisplayPort support. So you might think it’s more of the same. However, I’d like to tell you that you probably should pay more attention to DisplayPort – it’s an interface powerful in a way that we haven’t seen before.

By [Belkin+Abisys], CC BY-SA 3.0
The DisplayPort (shortened as DP) interface was explicitly designed to be a successor to VGA and DVI, originating from the VESA group – an organization created by multiple computer-display-related players in technology space, which has previously brought us a number of smaller-scale computer display standards like EDID, DDC and the well-known VESA mount. Nevertheless, despite the smaller scale of previous standards, DisplayPort has since become a hit in computer display space for a number of reasons, and is more ubiquitous than you might realize.

You could put it this way: DisplayPort has all the capabilities of interfaces like HDMI, but implemented in a better way, without legacy cruft, and with a number of features that take advantage of the DisplayPort’s sturdier architecture. As a result of this, DisplayPort isn’t just in external monitors, but also laptop internal displays, USB-C port display support, docking stations, and Thunderbolt of all flavors. If you own a display-capable docking station for your laptop, be it classic style multi-pin dock or USB-C, DisplayPort is highly likely to be involved, and even your smartphone might just support DisplayPort over USB-C these days. Continue reading “DisplayPort: A Better Video Interface”

Testing the World's Thinnest Boombox with a modular setup containing the basic components.

Supercon 2022: Joe Grand And The Thinnest Boombox

Boomboxes are one of those status symbols that define the 1980s and part of the 1990s, being both a miracle of integration and the best way to share your love of music with as many people as possible. Naturally, this led Joe Grand to figure that it would make it a perfect subject for a modern take on such an iconic device. The primary inspiration for this came from a piezo speaker developed by TDK called the ‘PiezoListen’. These are piezo devices that can be less than a millimeter thick, while still claiming to reproduce a broad range of audio frequencies.

Just having these speakers is only part of the solution, of course, which led Joe down the rabbithole of not only figuring out the components that should go into the system, but also how to get it all on a single PCB and see how far one can push different solder mask colors with an appropriately boombox-like design. At its core is a Raspberry Pi Zero 2 W that runs Mopidy, to provide music server functionality. Also added are some RGB lighting and touch controls.

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Software For Satellites Hack Chat

Join us on Wednesday, July 12 at noon Pacific for the Software for Space Hack Chat with Jacob Killelea!

In space, everything is harder. Hardware has to be built to withstand not only the harshest possible regimes of temperature and radiation but the rigors of launch. Power is at a premium, things that are supposed to stay cool get too hot, and things you want to keep warm freeze solid. It seems like everything you “send upstairs” has to be over-engineered compared with the stuff that stays down the gravity well.

join-hack-chatBut what about software? Yep, that needs special engineering too — after all, one little mistake, one uncaught exception, and millions or even billions of exquisitely crafted space hardware could become as useful as a brick. Jacob Killelea is an aerospace engineer who has done the rounds of a number of space concerns, and he’s worked on a number of space software projects, including a pulsed laser system with the potential for lunar orbital communications. He knows what it takes to write software that keeps space hardware ticking, and we’re excited to have him log into the Chat to talk about it.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, July 12 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

[Banner image: NASA’s GPM satellite.]