New Contest: 3D Printed Gears, Pulleys, And Cams

January 16, 2019 by Mike Szczys 40 Comments

One of the killer apps of 3D printers is the ability to make custom gears, transmissions, and mechanisms. But there’s a learning curve. If you haven’t 3D printed your own gearbox or automaton, here’s a great reason to take the plunge. This morning Hackaday launched the 3D Printed Gears, Pulleys, and Cams contest, a challenge to make stuff move using 3D-printed mechanisms.

Adding movement to a project brings it to life. Often times we see projects where moving parts are connected directly to a servo or other motor, but you can do a lot more interesting things by adding some mechanical advantage between the source of the work, and the moving parts. We don’t care if it’s motorized or hand cranked, water powered or driven by the wind, we just want to see what neat things you can accomplish by 3D printing some gears, pulleys, or cams!

No mechanism is too small — if you have never printed gears before and manage to get just two meshing with each other, we want to see it! (And of course no gear is literally too small either — who can print the smallest gearbox as their entry?) Automatons, toys, drive trains, string plotters, useless machines, clockworks, and baubles are all fair game. We want to be inspired by the story of how you design your entry, and what it took to get from filament to functional prototype.

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New Part Day: SMD Batteries

January 16, 2019 by Brian Benchoff 60 Comments

Here’s a tip for all you retrocomputing enthusiasts or even anyone with an old computer in the garage. Go remove the battery. Yes, that old mid-90s desktop has a battery inside for the real-time clock, and it’s a ticking time bomb. Batteries leak, and they’ll spew goo all over the circuit board, irreparably damaging your piece of electronic nostalgia. This goes for all electronics, too: that badge collection is going to be a pile of broken fiberglass in a decade. Remove your batteries now.

While lithium cells soldered to a motherboard will leak, now there might be a new technology that will allow our modern electronics to last for decades. It’s a solid state battery. The FDK Corporation is now handing out samples of a battery that looks like a large SMD cap. They come on tape and reel, and they’ll never leak.

Thanks to massive investments in battery research, batteries are getting more power-dense, and form factors are getting weird. Your AirPods need a battery somewhere, and manufacturers are figuring out the best way to put a battery into something that can be assembled by a pick and place machine. This battery is the answer to these problems, packing a 3.0 V, 140 μAh lithium cobalt pyrophosphate cell into a package that is just 4 mm by 2 mm by 2 mm. It’s a battery that looks a surface mount component, and it’s installed the same way: this is a pick-and-placeable battery.

While the capacity of this battery is tiny — a 1225 coin cell has a capacity of about 50 mAh, and this battery has a capacity of 140 μAh, three whole orders of magnitude smaller — sometimes that’s all you need. If you need a battery for a RTC, this SMD battery will work.

Seymour Cray, Father Of The Supercomputer

January 15, 2019 by Dan Maloney 59 Comments

Somewhere in the recesses of my memory there lives a small photograph, from one of the many magazines that fed my young interests in science and electronics – it was probably Popular Science. In my mind I see a man standing before a large machine. The man looks awkward; he clearly didn’t want to pose for the magazine photographer. The machine behind him was an amazing computer, its insides a riot of wires all of the same color; the accompanying text told me each piece was cut to a precise length so that signals could be synchronized to arrive at their destinations at exactly the right time.

My young mind was agog that a machine could be so precisely timed that a few centimeters could make a difference to a signal propagating at the speed of light. As a result, I never forgot the name of the man in the photo – Seymour Cray, the creator of the supercomputer. The machine was his iconic Cray-1, the fastest scientific computer in the world for years, which would go on to design nuclear weapons, model crashes to make cars safer, and help predict the weather.

Very few people get to have their name attached so firmly to a product, let alone have it become a registered trademark. The name Cray became synonymous with performance computing, but Seymour Cray contributed so much more to the computing industry than just the company that bears his name that it’s worth taking a look at his life, and how his machines created the future.

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3D Printing An Entire Rocket

January 14, 2019 by Brian Benchoff 43 Comments

If you’re ever flying into LAX and have the left side window seat, just a few minutes before landing, look out the window. You’ll see a small airport just below you and what appears at first glance to be a smokestack. That’s not a smokestack, though: that’s a rocket, and that’s where SpaceX is building all their rockets. Already SpaceX has revolutionized the aerospace industry, but just down the street there’s another company that’s pushing the manufacturing of rocket engines a bit further. Relativity Space is building rockets. They’re 3D printing rocket engines, and they’re designing what could be the first rocket engine made on Mars.

Bryce Salmi is an avionics hardware engineer at Relatively Space, and he made it out to the 2018 Hackaday Superconference to tell us all about manufacturing rockets. It’s an entirely new approach to manufacturing rockets and rocket engines with a clean-slate design that could eventually be manufactured on Mars.

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A Cloned Bluetooth Tracker Meets Its Maker

January 14, 2019 by Tom Nardi 30 Comments

The holidays bring us many things. Family and friends are a given, as is the grand meal in which we invariably overindulge. It’s a chance for decades old songs and movies to somehow manage to bubble back up to the surface, and occasionally a little goodwill even slips in here or there. But perhaps above all, the holidays are a time for every retailer to stock themselves to the rafters with stuff. Do you need it? No. Do they want it? No. But it’s there on display anyway, and you’re almost certainly going to buy it.

Which is precisely how I came to purchase a two pack of Bluetooth Low Energy (BLE) “trackers” for the princely sum of $10 USD. I didn’t expect much out of them for $5 each, but as this seemed an exceptionally low price for such technology in a brick and mortar store, I couldn’t resist. Plus there was something familiar about the look of the tracker that I couldn’t quite put my finger on while I was still in the store.

That vague feeling of recollection sent me digging through my parts bin as soon as I got home, convinced that I had seen something among the detritus that reminded me of my latest prize. Sure enough, I found a “Cube” Bluetooth tracker which, ironically, I had received as a Christmas gift some years ago. Putting them side by side, it was clear that the design of these “itek” trackers took more than a little inspiration from the better known (and five times as expensive) product.

The Cube was a bit thicker, but otherwise the shape, size, and even button placement on the itek was nearly identical. Reading through their respective manuals, the capabilities also seemed in perfect parity, down to being able to use the button on the device as a remote camera control for your smartphone. Which got me thinking: just how similar would these two devices be internally? Clearly they looked and functioned the same, but would they be built the same as well? They would have to cut costs somewhere.

Determined to find out how a company can put out what for all the world looks like a mirror image of a competitor’s device while undercutting them by such a large margin, I cracked both trackers open to get a bit more familiar with what makes them tick. What I found on closer inspection of these two similar gadgets is perhaps best summarized by that age old cautionary adage: “Don’t judge a book by its cover.”

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Hackaday Links: CES Is Over

January 13, 2019 by Brian Benchoff 17 Comments

CES is over, and once again we have proof technology does not improve our lives. Here’s the takeaway from the @internetofshit. There’s a garbage can where you can drop your DNA sample. This is obviously not a Bay Area startup, because they just leave DNA samples on the sidewalk there. The ‘smart cooler’ market is heating up (literally) with a cooler that’s also a grill. Someone duct taped an air filter to a roomba, so your air filter can go to where all the dirty air is in your house. Internet of Rubik’s Cubes. The world’s first autonomous shower made an appearance. Now you can take a shower over the Internet. What a time to be alive.

Need some more bad news from CES? We have more proof the entire tech industry is astonishingly sexist. How so? Well, VR sex simulators can win best of show. That’s a given, obviously. But a ‘smart’ sex toy designed by and for women was selected for a CES 2019 Innovation Award in the Robotics and Drone category. This award was given, then rescinded, by the Consumer Technology Association (CTA) because it was, ‘immoral, obscene, indecent, profane or not in keeping with the CTA’s image’. We presume they mean the latter, but we’re not sure.

Sometimes, though, there are actual engineers behind some of the gadgets on display at CES. Bell (yes, the aerospace company) unveiled the Bell Nexus, a five-seat VTOL ‘taxi’ powered by six ducted fans. These fans are powered by a hybrid electric power system. We assume a turboshaft connected to a generator powering electric motors. Most interestingly, speculation is that this will be the vehicle Uber’s Elevate air taxi program. This initiative by Uber intends to turn a random parking lot in LA into the busiest airport in the world. This is what the official marketing material from Uber says, I am not making this up, and it’s beyond stupid. You know what, just have Uber buy the Santa Monica airport, close it down, and turn it into an air taxi hub. This is the dumbest and funniest possible future imaginable.

Okay, CES is terrible, but here’s something for you. You can get a free ‘maker license’ of Solidworks. Just go here and enter promo code ‘918MAKER’. This info comes from reddit.

The Impossible Project was founded in 2008 as an initiative to remanufacture Polaroid film and refurbish cameras. The project was a rousing success with many supporters. It is a beacon of hope for anyone who wants to keep obsolete formats alive. Now, another format will live on. MacEffects, a company (or eBay store) in Indiana is remanufacturing color ribbons for Apple ImageWriter II printers. The ImageWriter II was the dot-matrix printer in your elementary school’s computer lab if you’re in the Oregon Trail generation, and yes, it could print color pictures. It could print very high-quality color pictures. The problem is getting color ribbons, and now you can get new ones. We’re very interested in seeing the art that can be made with a color ribbon in an ImageWriter, so if you have a portfolio, send it on in. If you have an ImageWriter, try to print something. It’s a serial printer, not a parallel printer.

Hackaday Podcast 001: Seriously, We Know What We’re Doing

January 11, 2019 by Mike Szczys 12 Comments

First podcast of the new year! Editors Elliot Williams and Mike Szczys look back on the most interesting hacks and can’t-miss articles from the past week (or so). Highlights include abusing IPv6 addresses, underclocking WiFi, taking Wii out of the livingroom, scratch built microphones, computer prophecy coming true, and the end of an automotive era. Full show notes below.

This week, Hackaday Contributor Bob Baddeley came on the show to discuss developments in facial recognition technology and its use in the wild.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)