Retrotechtacular

285 Articles

Retrotechtacular: Programming By Card

November 9, 2022 by 67 Comments

The recent Supercon 6 badge, if you haven’t seen it, was an old-fashioned type computer with a blinky light front panel. It was reminiscent of an Altair 8800, a PDP-11, or DG Nova. However, even back in the day, only a few people really programmed a computer with switches. Typically, you might use the switches to toggle in a first-level bootloader that would then load a better bootloader from some kind of storage like magnetic or paper tape. Most people didn’t really use the switches.

What most people did do, however, was punch cards.  Technically, Hollerith cards, although we mostly just called them cards, punched cards, or IBM cards. There were a lot of different machines you could use to punch cards, but none were as popular, I would guess, as the IBM 029. Certainly, the models in the series were overwhelmingly what people used to punch cards.

For the uninitiated, a card was about the size of an old-fashioned dollar bill — the ones in style when Herman Hollerith invented them. The card was made of material not quite as thick as a standard file folder and was divided into 80 columns and 12 rows. Later cards had more columns, but those never really caught on to the same scale as the classic 80-column card. Continue reading “Retrotechtacular: Programming By Card” →

Retrotechtacular: The Original Weather Channel

October 20, 2022 by 22 Comments

The Weather Channel has decided to pull the plug on its automated weather display, a favorite experience for weather geeks everywhere. However, it wasn’t the original weather nerd TV station.  Early cable TV networks had their own low-tech versions of this much longer ago than you might expect. For example, check out the video below which shows one of these weather stations back in 1975.

The audio was from a local FM station and you can enjoy handwritten public service announcements, as well.

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Retrotechtacular: The Original Robot Arm

September 19, 2022 by 9 Comments

Do you know the name [George Devol]? Probably not. In 1961 he received a patent for “Programmed Article Transfer.” We’d call his invention the first robot arm, and its name was the Unimate. Unlike some inventors, this wasn’t some unrealized dream. [Devol’s] arm went to work in New Jersey at a GM plant. The 4,000 pound arm cost $25,000 and stacked hot metal parts. With tubes and hydraulics, we imagine it was a lot of work to keep it working. On the other hand, about 450 of the arms eventually went to work somewhere.

The Unimate became a celebrity with an appearance in at least one newsreel — see below — and the Johnny Carson show. Predictably, the robot in the newsreel was pouring drinks.

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Retrotechtacular: Oh Boy! We’re Radio Engineers!

September 6, 2022 by 43 Comments

It is a shame that there are fewer and fewer “nerd stores” around. Fry’s is gone. Radio Shack is gone. But the best ones were always the places that had junk. Silicon valley was great for these places, but they were everywhere. Often, they made their money selling parts to the repair trade, but they had a section for people like us. There’s still one of these stores in the Houston, Texas area. One of the two original Electronic Parts Outlets, or EPO. Walking through there is like a museum of old gear and parts and I am not ashamed to confess I sometimes drive the hour from my house just to wander its aisles, needing to buy absolutely nothing. It was on one of those trips that I spied something I hadn’t noticed before. A Remco Caravelle transmitter/receiver.

The box was clearly old and the styling of the radio was decidedly retro. You can tell it wasn’t catering to the modern market because it mentions: “play ham radio operator” which would surely mystify most of today’s kids. The unit was an AM receiver and a transmitter, complete with a morse code key and microphone. You can see a contemporary commercial for a similar unit from Remco, in the video below.

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Retrotechtacular: 1990s CD Mastering Fit For A King

July 7, 2022 by 48 Comments

Before it was transformed into an ephemeral stream of ones and zeroes, music used to have a physical form of some kind. From wax cylinders to vinyl discs to tapes of various sizes in different housings and eventually to compact discs, each new medium was marketed as a technological leap over the previous formats, each of which justified incrementally more money to acquire.

But that’s the thing — each purchase resulted in you obtaining a physical item, which had an extensive manufacturing and distribution process behind it. And few artists demanded more manufacturing effort than Michael Jackson in his heyday, as revealed by this in-depth look at the CD manufacturing process for The King of Pop’s release of the HIStory double-disc set in 1995.

The video was produced as sort of a love letter to Michael from the staff and management of the Sony Music disc manufacturing plant in Pittman, New Jersey. The process is shown starting with the arrival of masters to the plant, strangely in the form of U-matic videocassettes; the 3/4″ continuous loop tape was normally used for analog video, but could also be used for recording digital audio. The digital audio is then sent for glass mastering, which is where the actual pits are created on a large glass disc under cleanroom conditions. In fact, much of the production process bears a strong similarity to semiconductor manufacturing, from the need for cleanrooms — although under less stringent conditions than in a fab — to the use of plasma etching, vapor deposition, and metal plating operations.

Once the master stampers are made, things really ramp up in replication. There the stamper discs go into injection molding machines, where hot polycarbonate is forced against the surface under pressure. The copies are aluminized, spin-coated with UV-cure lacquer, and sent on down the line to testing, screen printing, and packaging. Sony hired 40 extra full-time workers, who appear to have handled all the tedious manual tasks like assembling the jewel cases, to handle the extra load of this release.

As cheesy as this thank-you video may be, it was likely produced with good reason. This was a time when a Michael Jackson release was essentially a guarantee of full employment for a large team of workers. The team was able to produce something like 50,000 copies a day, and given that HIStory sold over 20 million copies, that’s a lot of workdays for the good folks at Pittman.

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Retrotechtacular: The Forgotten Vacuum Tube A/D Converters Of 1965

June 8, 2022 by 13 Comments

In any era, the story of electronics has very much been about figuring out how to make something happen with what’s available at the time. And as is often the case, the most interesting developments come from occasions when needs exceed what’s available. That’s when real innovation takes place, even if circumstances conspire to keep the innovation from ever taking hold in the marketplace.

This gem of a video from the Antique Wireless Association has a perfect example of this: the long-lost analog-to-digital converter vacuum tube. Like almost every mid-20th-century innovation in electronics, this one traces its roots back to the Bell Laboratories, which was keenly interested in improving bandwidth on its massive network of copper lines and microwave links. As early as 1947, one Dr. Frank Gray, a physicist at Bell Labs, had been working on a vacuum tube that could directly convert an analog signal into a digital representation. His solution was a cathode ray tube similar to the CRT in an oscilloscope. A beam of electrons would shine down the length of the tube onto a shadow mask containing holes arranged in a “reflected binary code,” which would later be known as a Gray code. The analog signal to be digitized was applied to a pair of vertical deflector plates, which moved the beam into a position along the plate corresponding to the voltage. A pair of horizontal deflector plates would then scan the beam across the shadow mask; where electrons fell on a hole, they would pass through to an output plate to be registered as a bit to be set.

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Retrotechtacular: Clay Pipe The Hard Way

May 31, 2022 by 28 Comments

Troll YouTube long enough and chances are good that you’ll come across all kinds of videos of the “How It’s Made” genre. And buried in with the frying pans and treadmills and dental floss manufacturers, there no doubt will be deep dives on how pipe is made. Methods will vary by material, but copper, PVC, cast iron, or even concrete, what the pipe factories will all have in common is the high degree of automation they employ. With a commodity item like pipe, it’s hard to differentiate yourself from another manufacturer on features, so price is about the only way to compete. That means cutting costs to the bone, and that means getting rid of as many employees as possible.

Such was not always the case, of course, as this look at how Irish Stoneware & Fireclays Ltd. made clay pipe, drain tiles, and chimney flues back in the 1980s shows. The amount of handwork involved in making a single, simple piece of clay pipe is astonishing, as is the number of hands employed at the various tasks. The factory was located in Carrickmacross, County Monaghan, Ireland, near an outcropping of shale that forms the raw material for its products. Quarrying the shale and milling it into clay were among the few mechanized steps in the process; although the extrusion of the pipe itself was also mechanized, the machines required teams of workers to load and unload them.

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