Compute Module 4 NAS With Custom Carrier Board

April 8, 2021 by Tom Nardi 20 Comments

At this point, we’ve seen more Raspberry Pi Network Attached Storage (NAS) builds than we can possibly count. The platform was never a particularly ideal choice for this task due to the fact it could only connect to drives over USB, but it was cheap and easy to work with, so folks made the best of it. But that all changed once the Compute Module 4 introduced PCIe support to the Raspberry Pi ecosystem.

If this impressive NAS built by [mebs] represents the shape of things to come, we’re more than a little excited. On the outside, with its 3D printed case and integrated OLED display to show system status, it might look like plenty of builds that came before it. But pop the top of this cyberpunk-styled server, and you realize just how much work went into it.

At the heart of this NAS is a purpose-built carrier board that [mebs] designed based on the KiCad files the Raspberry Pi Foundation released for their official CM4 IO Board. While not much larger than the CM4 itself, the NAS board breaks out the board’s PCIe, Ethernet, HDMI, and USB. There’s also a header for I2C, used primarily for the OLED display but naturally expandable to additional sensors or devices, and nine GPIO pins for good measure.

Of course, that alone doesn’t make a NAS. Into that PCIe port goes a four channel SATA controller card, which in turn is connected to the hard disk drives that are nestled into their respective nodes of the printed case. A central fan blows over the electronics at the core, and thanks to clever design and a few cardboard seals, pulls air over the drives by way of intake vents printed into the sides.

As impressive as this build is, not everyone will need this level of performance. If you don’t mind being limited to USB speeds, you can 3D print a NAS enclosure for the standard Raspberry Pi. Or you could always repurpose an old PC case if you’d like something a bit more substantial.

You Otter Be Able To Stream That Audio: Open Hardware Eclipses Chromecast Audio

April 6, 2021 by Kerry Scharfglass 43 Comments

When Google halted production of the Chromecast Audio at the start of 2019, there was a (now silent) outcry. Fans of the device loved the single purpose audio streaming dongle that delivered wide compatibility and drop-dead simplicity at a rock bottom $35 price. For evidence of this, look no further than your favorite auction site where they now sell for significantly more than they did new, if you can even find an active listing. What’s a prolific hacker to do about this clear case of corporate malice? Why, reinvent it of course! And thus the Otter Cast Audio V2 was born, another high quality otter themed hack from one of our favorite teams of hardware magicians [Lucy Fauth, Jana Marie Hemsing, Toble Miner, and Manawyrm].

The Otter Cast Audio is a disc about the shape and size of standard Chromecast (about 50mm in diameter) and delivers a nearly complete superset of the original Chromecast Audio’s features plus the addition of a line in port to redirect audio from existing devices. Protocol support is more flexible than the original, with AirPlay, a web interface, Spotify Connect, Snapcast, and even a PulseAudio sink to get your Linux flavored audio bits flowing. Ironically the one thing the Otter Cast Audio doesn’t do is act as a target to Cast to. [Jan] notes that out of all the protocols supported here, actual Cast support was locked down enough that it was difficult to provide support for. We’re keeping our fingers crossed a solution can be found there to bring the Otter Cast Audio to complete feature parity with the original Chromecast Audio.

But this is Hackaday, so just as important as what the Otter Cast Audio does is how it does it. The OtterCast team have skipped right over shoehorning all this magic into a microcontroller and stepped right up to an Allwinner S3 SOC, a capable little Cortex A7 based machine with 128 MB of onboard DDR3 RAM. Pint sized by the bloated standards of a fully interactive desktop, but an absolutely perfect match to juggling WiFi, Bluetooth, Ethernet, and convenient support for all the protocols above. If you’re familiar with these hackers’ other work it won’t surprise you that what they produced here lives up to the typical extremely high quality bar set by such wonders as this USB-C adapter for JBC soldering iron handles and this TS-100 mainboard replacement.

It sounds like a small production run might be on order in the future, but until then production files optimized for a particularly popular Chinese manufacturer are provided, with complete BOM and placement files. It sounds like turnkey production costs from that manufacturer are a shockingly reasonable $10 (total) per unit with most components, and come to a still-reasonable $22 with the remaining self-sourced components manually installed.

For a demo of the finished goods, check out the tweet embedded after the break.

Continue reading “You Otter Be Able To Stream That Audio: Open Hardware Eclipses Chromecast Audio” →

TCam-Mini: Adding Wireless To Flir Lepton Thermal Imaging Sensors

April 5, 2021 by Maya Posch 7 Comments

With how expensive thermal cameras are, why not build your own? This is the goal with which [Dan Julio] set out a while ago, covering the project in great detail. While the ultimate goal is to create a stand-alone solution, with its own screen, storage and processing, the TCam-Mini is an interesting platform. Using the 160×120 pixel FLIR Lepton 3.5 thermal sensor, and combining it with a custom PCB and ESP32 module for wireless, he created a wireless thermal camera called the TCam-Mini along with accompanying software that can display the radiometric data.

The project is available on GitHub, as well as as a GroupGets crowd-funding campaign, where $50 gets one a TCam-Mini board, minus the $199 Lepton 3.5 sensor. Not cheap, but quite a steal relative to e.g. the FLIR One Pro camera add-on module. Compared to the aforementioned FLIR One Pro, there’s a definite benefit in having a more portable unit that is not reliant on a smartphone and accompanying FLIR app. Being able to load the radiometric data directly into a desktop application for processing makes it a closer match to the professional thermal cameras which [Dan] states that he’d like to get as close to in terms of features as possible.

Recently [Dan] has also begun to further characterize these Lepton sensors, in order to see whether their accuracy can be improved from the rated +/- 5-10 °C. For this he repurposed an old in-ear thermometer calibration device. Along with tweaking the ESP32 firmware, there is still a lot that can be done with the TCam-Mini, but it sure looks like a fun project to tinker with if one is into Leptons.

Reverse Engineering Silicon, One Transistor At A Time

April 3, 2021 by Jenny List 10 Comments

Many of will have marveled at the feats of reverse engineering achieved by decapping integrated circuits and decoding their secrets by examining the raw silicon die. Few of us will have a go for ourselves, but that doesn’t stop the process being a fascinating one. Fortunately [Ryan Cornateanu] is on hand with a step-by-step description of his journey into the art of decapping, as he takes on what might seem an unlikely subject in the form of the CH340 USB to serial chip you’ll find on an Arduino Nano board.

Starting with hot sulphuric acid is probably not everyone’s idea of a day at the bench, but having used it to strip the epoxy from the CH340, he’s able to take a look under the microscope. This is no ordinary microscope but a metallurgists instrument designed to light the top of the sample from one side with polarised light. This allows him to identify an area of mask ROM and zoom in on the transistors that make each individual bit.

At this point the chemistry moves into the downright scary as he reaches for the hydrofluoric acid and has to use a PTFE container because HF is notorious for its voracious reactivity. This allows him to take away the interconnects and look at the transistor layer. He can then with a bit of computer vision processing help extract a bit layer map, which with some experimentation and guesswork can be manipulated into a firmware dump. Even then it’s not done, because he takes us into the world of disassembly of what is an unknown architecture. Definitely worth a read for the armchair chip enthusiast.

If you’re thirsty for more, of course we have to direct you towards the work of [Ken Shirriff].

Direct Memory Access: Data Transfer Without Micro-Management

March 31, 2021 by Maya Posch 16 Comments

In the most simple computer system architecture, all control lies with the CPU (Central Processing Unit). This means not only the execution of commands that affect the CPU’s internal register or cache state, but also the transferring of any bytes from memory to to devices, such as storage and interfaces like serial, USB or Ethernet ports. This approach is called ‘Programmed Input/Output’, or PIO, and was used extensively into the early 1990s for for example PATA storage devices, including ATA-1, ATA-2 and CompactFlash.

Obviously, if the CPU has to handle each memory transfer, this begins to impact system performance significantly. For each memory transfer request, the CPU has to interrupt other work it was doing, set up the transfer and execute it, and restore its previous state before it can continue. As storage and external interfaces began to get faster and faster, this became less acceptable. Instead of PIO taking up a few percent of the CPU’s cycles, a big transfer could take up most cycles, making the system grind to a halt until the transfer completed.

DMA (Direct Memory Access) frees the CPU from these menial tasks. With DMA, peripheral devices do not have to ask the CPU to fetch some data for them, but can do it themselves. Unfortunately, this means multiple systems vying for the same memory pool’s content, which can cause problems. So let’s look at how DMA works, with an eye to figuring out how it can work for us.
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The Vibrating Reed Inverter: Possibly The Simplest Inverter You Can Make

March 29, 2021 by Jenny List 27 Comments

Those of us who work on the road have a constant dread of being stuck somewhere without power, facing a race between a publication deadline and a fast-failing laptop battery. We’re extremely fortunate then to live in an age in which a cheap, lightweight, and efficient solid-state switch-mode inverter can give us mains power from a car cigarette lighter socket and save the day. Before these inverters came much heavier devices whose transistors switched at the 50Hz line speed, and before them came electromechanical devices such as the rotary converter or the vibrating reed inverter. It’s this last type that [Robert Murray-Smith] has taken a look at, making what he positions as the simplest inverter that it’s possible.

If you’ve ever played with relays, you’ll probably be aware that a relay can be wired as a buzzer, and it’s this property that a vibrating reed inverter harnesses. He takes an octal relay and wires it up with a small mains transformer for an immediate and very cheap inverter. It’s not perfect, as he points out the frequency isn’t right. The relay will eventually wear out unless the arcing problem is improved with the addition of a capacitor. But it does make a rough and ready inverter if you find yourself in a MacGyver-style tight spot with only your junk box for salvation.

If inverters pique your interest, it might benefit you to know how they work.

Continue reading “The Vibrating Reed Inverter: Possibly The Simplest Inverter You Can Make” →

A Deep Dive Into E-Ink Tag Hacking

March 28, 2021 by Stephen Ogier 7 Comments

Over the last decade or so, e-ink price tags have become more and more ubiquitous, and they’ve now reached the point where surplus devices can be found inexpensively on various websites. [Dmitry Grinberg] found a few of these at bargain-basement prices and decided to reverse engineer and hack them into monochrome digital picture frames.

Often, the most difficult thing about repurposing surplus hardware is the potential lack of documentation. In the two tags [Dmitry] hacked, not only are the labels not documented at all, one even has an almost-undocumented SoC controlling it. After some poking around and some guesswork, he was able to find connections for both a UART and an SWD debugging interface. Fortunately, the manufacturers left the firmware unprotected, so dumping it was trivial.

Even with the firmware dumped, code for controlling peripherals (especially wireless devices) is often inscrutable. [Dmitry] overcomes this with a technique he calls “Librarification” in which he turns the manufacturer’s firmware into libraries for his custom code. Once he was able to implement his custom firmware, [Dmitry] developed his own code to wirelessly download and display both gray-scale and two-color images.

Even if you’re not interested in hacking e-ink tags, this is an incredible walk-through of how to approach reverse-engineering an embedded or IoT device. By hacking two different tags with completely different designs, [Dmitry] shows how to get into these systems with intuition, guesswork, and some sheer persistence.

If you’d like to see some more of [Dmitry]’s excellent reverse-engineering work, take a look at his reverse-engineering and ROM dump of the PokeWalker. If you’re interested in seeing what else e-ink tags can be made to do, take a look at this weather station made from the same 7.4″ e-ink tag.