The Bomem DA3 is a type of Fourier transform spectrometer used for measuring various spectral data and [Usagi Electric] has one. On his quest to understand it he runs down a number of rabbit holes, including learning about various barcode formats, doing a teardown of the Telxon LS-201 barcode scanner, and exploring how lasers work. That’s right: lasers!
His reason for looking at the Telxon LS-201 barcode scanner is that it has the same type of helium-neon laser as his Bomem DA3 uses. Since he’s learning about barcode scanners he thinks it’s prudent to learn about barcode formats too, and he has a discussion with our very own Adam Fabio about such things, including the UPC-A standard barcodes.
Anything with a laser has undeniable hacker appeal, even if the laser’s task is as pedestrian as sending data over a fiber optic cable. [Shahriar] from [The Signal Path] must agree, and you can watch as he tears down and investigates a fiber optic link made from old HP equipment in the video below.
He starts with an investigation of the block diagram of the transmitter. In the transmitter, the indium gallium arsenide phosphide laser diode emits light with a 1310-nanometer wavelength. Thermal characteristics in the transmitter are important, so there is thermal control circuitry. He notes that this system only works using amplitude modulation; phase modulation would require more expensive parts. Then it’s time to look at the receiver’s block diagram. Some optics direct the light signal to a PIN diode, which receives the signal and interfaces with biasing and amplifying circuitry.
Breadboards are great, but as the world moves more and more to having SMD as a standard, prototyping straight PCBs is becoming more common. If you’re mailing off to China for your PCBs, it’s shockingly quick for what it is, but a one-week turnaround is not “rapid prototyping”. [Stephen Hawes] has been on a quest on his YouTube channel for the ideal rapid-prototyping PCB solution, and he thinks he’s finally got it.
Now, if you’re only doing single-layer PCBs, this is a solved problem. You can mechanically mill, or laser cut, or chemically etch your way to PCB perfection, far faster than the Chinese fabs can get you a part. If you want a double-sided board, however, vias are both a pain in the keister to do yourself, and a rate-limiting step.
[Stephen Hawes] hit on the idea of buying a bulk set of PCBs from the usual vendors. The boards will be simple copper pours with vias in a grid with just a bit of etching. PCB Vendors are good at that, after all, and it’s not going to cost much more than raw copper. [Stephen] then uses the template of this “viagrid” board to lay out the circuit he’s prototyping, and it’s off to the races. Continue reading “Is This The Last PCB You’ll Ever Buy?”→
[Brian Haidet] published on his AlphaPhoenix channel a laser beam recorded at 2 billion frames per second. Well, sort of. The catch? It’s only a one pixel by one pixel video, but he repeats it over and over to build up the full rendering. It’s a fascinating experiment and a delightful result.
For this project [Brian] went back to the drawing board and rebuilt his entire apparatus from scratch. You see in December last year he had already made a video camera that ran at 1,000,000,000 fps. This time around, in order to hit 2,000,000,000 fps at significantly improved resolution, [Brian] updated the motors, the hardware, the oscilloscope, the signalling, the recording software, and the processing software. Basically, everything.
One of the coolest effects to come out of this new setup is how light appears to travel noticeably faster when coming towards the camera than when moving away from it. It’s an artifact of the setup: laser beams that reflect off of fog particles closer to the camera arrive sooner than ones that bounce back from further away. Or, put another way, it’s special relativity visualized in an experiment in [Brian]’s garage. Pretty cool.
If you found all this intriguing and would like to know more, there’s some bonus material that goes into much more depth.
The spectrum of laser technologies available to hackers has gradually widened from basic gas lasers through CO2 tubes, diode lasers, and now fiber lasers. One of the newer entries is the MOPA laser, which combines a laser diode with a fiber-based light amplifier. The diode’s pulse length and repetition rate are easy to control, while the fiber amplifier gives it enough power to do interesting things – including, as [Ben Krasnow] found, etch hologram-like diffraction gratings onto stainless steel.
Stainless steel works because it forms a thin oxide layer when heated, with a thickness determined by the temperature it reaches. The oxide layer creates thin-film interference with incoming light, letting the laser mark parts of a steel sheet with different colors by varying the intensity of heating. [Ben] wrote a script to etch color images onto steel using this method, and noticed in one experiment that one area seemed to produce diffraction patterns. More experimentation revealed that the laser could consistently make diffraction gratings out of parallel patterns of oxide lines. Surprisingly, the oxide layer seemed to grow mostly down into the metal, instead of up from the surface.
The pitch of the grating is perpendicular to the direction of the etched lines, and varying the line spacing changes the angle of diffraction, which should in theory be enough control to print a hologram with the laser. [Ben]’s first experiment in this general direction was to create a script that turned black-and-white photographs into shimmering matrices of diffraction-grating pixels, in which each pixel’s grating orientation was determined by its brightness. To add a parallax depth effect, [Ben] spread out images into a gradient in a diffraction grating, so that it produced different images at different angles. The images were somewhat limited by the minimum size required for the grating pixels, but the effect was quite noticeable.
TOSLINK was developed in the early 1980s as a simple interface for sending digital audio over fiber optic cables, and despite its age, is still featured on plenty of modern home entertainment devices. As demonstrated by [DIY Perks], this old tech can even be taught some new tricks — namely, transmitting surround sound wirelessly.
Often, a TOSLINK stream is transmitted with a simple LED. [DIY Perks] realized that the TOSLINK signal could instead be used to modulate a cheap red laser diode. This would allow the audio signal to be sent wirelessly through the open air for quite some distance, assuming you could accurately aim it at a TOSLINK receiver. The first test was successful, with the aid of a nifty trick, [DIY Perks] filled the open TOSLINK port with a translucent plastic diffuser to make a larger target to aim at.
The rest of the video demonstrates how this technique can be used for surround sound transmission without cables. [DIY Perks] whipped up a series of 3D printed ceiling mirror mounts that could tidily bounce laser light for each surround channel to each individual satellite speaker.
It’s a very innovative way to do surround sound. It’s not a complete solution to wiring issues—you still need a way to power each speaker. Ultimately, though, it’s a super cool way to run your home theater setup that will surely be a talking point when your guests notice the laser mirrors on the ceiling.
If there’s one lesson to be learned from [Aled Cuda]’s pulsed laser driver, it’s that you can treat the current limits on electronic components as a suggestion if the current duration is measured in nanoseconds.
The components in question are a laser diode and an NPN transistor, the latter of which operates in avalanche mode to drive nanosecond-range pulses of high current through the former. A buck-boost converter brings a 12 volt power supply up to 200 volts, which then passes through a diode and into the avalanche transistor, which is triggered by an external pulse generator. On the other side of the transistor is a pulse-shaping network of resistors and capacitors, the laser diode, and a parallel array of low-value resistors, which provide a current monitor by measuring the voltage across them. There is an optoisolator to protect the pulse generator from the 200 volt lines on the circuit board, but for simplicity’s sake it was omitted from this iteration; there is some slight irony in designing your own laser driver for the sake of the budget, then controlling it with “a pulse generator we don’t mind blowing up.” We can only assume that [Aled] was confident in his work.
The video below details the assembly of the circuit board, which features some interesting details, such as the use of a transparent solder mask which makes the circuit layout clear while still helping to align components during reflow. The circuit did eventually drive the diode without destroying anything, even though the pulses were probably 30 to 40 watts. A pulse frequency of 360 hertz gave a nice visual beating effect due to small mismatches between the pulse frequency of the driver and the frame rate of the camera.
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