Homemade Raman Laser Is Shaken, Not Stirred

December 12, 2023 by Dan Maloney 12 Comments

You wouldn’t think that shaking something in just the right way would be the recipe for creating laser light, but as [Les Wright] explains in his new video, that’s pretty much how his DIY Raman laser works.

Of course, “shaking” is probably a gross oversimplification of Raman scattering, which lies at the heart of this laser. [Les] spends the first half of the video explaining Raman scattering and stimulated Raman scattering. It’s an excellent treatment of the subject matter, but at the end of the day, when certain crystals and liquids are pumped with a high-intensity laser they’ll emit coherent, monochromatic light at a lower frequency than the pumping laser. By carefully selecting the gain medium and the pumping laser wavelength, Raman lasers can emit almost any wavelength.

Most gain media for Raman lasers are somewhat exotic, but luckily some easily available materials will work just fine too. [Les] chose the common solvent dimethylsulfoxide (DMSO) for his laser, which was made from a length of aluminum hex stock. Bored out, capped with quartz windows, and fitted with a port to fill it with DMSO, the laser — or more correctly, a resonator — is placed in the path of [Les]’ high-power tattoo removal laser. Laser light at 532 nm from the pumping laser passes through a focusing lens into the DMSO where the stimulated Raman scattering takes place, and 628 nm light comes out. [Les] measured the wavelengths with his Raspberry Pi spectrometer, and found that the emitted wavelength was exactly as predicted by the Raman spectrum of DMSO.

It’s always a treat to see one of [Les]’ videos pop up in our feed; he’s got the coolest toys, and he not only knows what to do with them, but how to explain what’s going on with the physics. It’s a rare treat to watch a video and come away feeling smarter than when you started.

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This Laser-Cut One-Piece Wedge Tenon Locks Wood Joints Tight

December 4, 2023 by Dan Maloney 24 Comments

Woodworkers have always been very clever about making strong and attractive joints — think of the strength of a mortise and tenon, or the artistry of a well-made dovetail. These joints have been around for ages and can be executed with nothing more than chisels and a hand saw, plus a lot of practice, of course. But new tools bring new challenges and new opportunities in joinery, like this interesting “hammer joint” that can be made with a laser cutter.

This interesting joint comes to us from [Jiskar Schmitz], who designed it for quick, solid, joints without the need for glue or fasteners. It’s a variation on a wedged mortise and tenon joint, which strengthens the standard version of the joint by using a wedge to expand the tenon outward to make firm contact with the walls of the tenon.

The hammer joint takes advantage of the thin kerf of a laser cutter and its ability to make blind cuts to produce a tenon with a built-in wedge. The wedge is attached to a slot in the tenon by a couple of thin connectors and stands proud of the top of the tenon. The tenon is inserted into a through-hole mortise, and a firm hammer blow on the wedge breaks it free and drives it into the slot. This expands the tenon and locks it tightly into the mortise, creating a fairly bulletproof joint. The video below tells the tale.

While the hammer joint seems mainly aimed at birch plywood, [Jiskar] mentions testing it in other materials, such as bamboo, MDF, and even acrylic, although wood seems to be the best application. [Jiskar] also mentions a potential improvement: the addition of a ratchet and pawl shape between the wedge and the slot in the tenon, which might serve to lock the wedge down and prevent it from backing out.

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What The Artisan 3-in-1 CNC Offers (If One Has The Table Space)

November 1, 2023 by Donald Papp 34 Comments

I never feel like I have enough space in my workshop. The promise of consolidating tools to make the most of limited space drew me to the Snapmaker Artisan, a plus-sized 3-in-1 tool combining 3D printer, laser engraver, and CNC machine.

Smaller than three separate tools, but still big.

Jacks of all trades may be masters of none, but it is also true that a tool does not need to be a master of its functions to be useful. For many jobs, it enough to simply be serviceable. Does a machine like the Artisan offer something useful to a workshop?

Snapmaker was kind enough to send me an Artisan that I have by now spent a fair bit of time with. While I have come to expect the occasional glitch, having access to multiple functions is great for prototyping and desktop manufacturing.

This is especially true when it allows doing a job in-house where one previously had to outsource, or simply go without. This combo machine does have something to offer, as long as one can give it generous table space in return.

What It Is

The Artisan is a large dual-extrusion 3D printer, CNC router, and diode-based laser engraver. To change functions, one physically swaps toolheads and beds. Very thankfully, there are quick-change fixtures for this.

Driving the Artisan is Snapmaker’s software Luban (GitHub respository). Named for the ancient Chinese master craftsman, it is responsible for job setup and control. For laser and CNC work, there are convenient built-in profiles for a variety of paper, plastic, leather, and wood products.

The unit is enclosed, nicely designed, and — while I have come to expect the occasional glitch — serviceable at all three of its functions. The size and stature of the machine warrants some special mention, however.

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Particle Accelerator… On A Chip

October 30, 2023 by Al Williams 21 Comments

When you think of a particle accelerator, you usually think of some giant cyclotron with heavy-duty equipment in a massive mad-science lab. But scientists now believe they can create particle accelerators that can fit on a chip smaller than a penny. The device uses lasers and dielectrics instead of electric fields and metal. The conventional accelerators are limited by the peak fields the metallic surfaces can withstand. Dielectric materials can withstand much higher fields but, of course, don’t conduct electricity.

Physicists fabricated a 225 nanometers wide channel in various sizes up to 0.5 millimeters long. An electron beam moves through the channel. Very short infrared laser pulses on top of the channels accelerate the electrons down it using tiny silicon pillars.

The electron beam entered the channel at 28,400 electron volts. They exited at 40,700 electron volts, a substantial increase. The tiny pillars are only two microns high, so fabrication is tricky. Possible applications include cancer treatment, electron microscopy, and the creation of compact high-energy lasers.

The nanofabrication required for these devices won’t be in our garage any time soon. However, we hope this might lead to a new class of devices that we can use to build exciting new things. After all, remember how it used to be hard to build things using a laser?

We’ve seen laser-based accelerators before. If you want a history of particle accelerators, we can help you there, too.

Take The Tedium Out Of Fabric Cutting, Make The Laser Do It

October 29, 2023 by Donald Papp 8 Comments

Fabric must be cut before it can be turned into something else, and [fiercekittenz] shows how a laser cutter can hit all the right bases to save a lot of time on the process. She demonstrates processing three layers of fabric at once on a CO2 laser cutter, cutting three bags’ worth of material in a scant 1 minute and 29 seconds.

The three layers are a PU (polyurethane) waterproof canvas, a woven liner, and a patterned cotton canvas. The laser does a fantastic job of slicing out perfectly formed pieces in no time, and its precision means minimal waste. The only gotcha is to ensure materials are safe to laser cut. For example, PU-based canvas is acceptable, but PVC-based materials are not. If you want to skip the materials discussion and watch the job, laying the fabric in the machine starts around [3:16] in the video.

[fiercekittenz] acknowledges that her large 100-watt CO2 laser cutter is great but points out that smaller or diode-based laser machines can perfectly cut fabric under the right circumstances. One may have to work in smaller batches, but it doesn’t take 100 watts to do the job. Her large machine, for example, is running at only a fraction of its full power to cut the three layers at once.

One interesting thing is that the heat of the laser somewhat seals the cut edge of the PU waterproof canvas. In the past, we’ve seen defocused lasers used to weld and seal non-woven plastics like those in face masks, a task usually performed by ultrasonic welding. The ability for a laser beam to act as both “scissors” and “glue” in these cases is pretty interesting. You can learn all about using a laser cutter instead of fabric scissors in the video embedded below.

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Paperless RFID Tags Are Carbon-Based

October 28, 2023 by Kristina Panos 16 Comments

RFID tags are great little pieces of technology, but unfortunately, the combination of paper, metal, and silicon means they are as bad as some modern pregnancy tests — single-use electronic devices that can’t be recycled.

A team of design program graduates from London’s Royal College of Art aim to change that. They’ve devised a mostly-paper RFID tag that’s as safe to recycle as a piece of paper with a pencil doodle on it.

The team’s startup, PulpaTronics have created a design that uses paper as its only material. The circuitry is marked on the paper with a laser set to low power, which doesn’t burn or cut the paper, but instead changes to composition to be conductive.

PulpaTronics were also able to create a chip-less RFID tag much the same way, using a pattern of concentric circles to convey information. The company estimates that these tags will reduce carbon dioxide emissions by 70%, when compared with traditional RFID tags. They’ll also cost about half as much.

RFID is used in many industries, but it’s also great for hacking. Here’s an 8-track player that harnesses the power of RFID tags to play songs off of an SD card.

Thanks for the tip, [gir.st]!

Atomic Antenna Uses Lasers

October 21, 2023 by Al Williams 12 Comments

If you think about it, an antenna is nothing more than a radio frequency energy sensor, or — more precisely — a transducer. So, it shouldn’t be a surprise that there could be different ways to sense RF that would work as an antenna. A recent paper in Applied Physics Letters explains an atomic antenna comprised of a rubidium vapor cell.

The interesting thing is that the antenna has no electrical components in the antenna, and can be located far away from the actual receiver. Instead of coax cables, the signal is read with a laser.

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