A Look At 3D Printed Professional LED Signage

January 27, 2024 by Lewin Day 30 Comments

Customer perception is everything when you’re running a business, particularly in retail. High-quality signage can go a long way into creating a good impression in this respect. [king process] decided to show us how professional-grade LED signage is made in a Korean shop that specializes in the work.

The signs we’re shown are custom builds that are matched to the shape of a company’s logo. No rectangular printed lightboxes here, this is fully custom stuff. To that end, a 3D printer is the perfect tool for the job, as it lets the shop produce signs in any shape desired with no need for custom tooling.

The 3D printers that build up the signs have seriously large build volumes, though more so in the X and Y dimensions rather than the Z. We see a whole fleet of printers working away to allow multiple signs to be produced quickly. The first step is to produce the outline of a sign, which serves as a base for the build. Cavities in the sign are then filled with a translucent silicone solution to act as diffuser material. Once cured, these various sections are colored by hand as required. LED strips are then installed on a backing plate to illuminate the sections of the sign.

The final result is a sign with clean, bright glowing lines. It’s vaguely reminiscent of a neon sign, but without any of the limitations of the glass tubes influencing how it looks. It’s also neat to see the techniques a professional shop uses to make things right the first time, without dinging or marring any of the parts along the way.

Indeed, it seems the classical neon sign is, these days, bested by a variety of alternative technologies.

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The Simple Tech Behind Hidden Camera Detectors

January 12, 2024 by Danie Conradie 26 Comments

If you’ve ever been concerned about privacy in a rental space or hotel room, you might have considered trying one of the many “spy camera detectors” sold online. In the video after break [Big Clive], tears one down and gives us an in-depth look at how these gadgets actually work, and their limitations.

Most detector follow the same basic design: a ring of LEDs through which the user inspects a room, looking for reflections indicating a potential hidden camera. Although this device can help spot a camera, it’s not entirely foolproof. The work best when you’re close to the center of a camera’s field of view, and some other objects, like large LEDs can produce similar reflections

The model examined in this video takes things one step further by adding a disc of dichroic glass. Coated with a metallization layer close to the wavelength of the LEDs, it effectively acts a bandpass filter, reducing reflections from other light sources. [Big Clive] also does his customary reverse-engineering of the circuit, which is just a simple flasher powered by USB-C.

[Big Clive]’s teardowns are always an educational experience, like we’ve seen in his videos on LED bulb circuits and a fake CO2 sensor.

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1D Fireworks Are Nice And Quiet

January 6, 2024 by Kristina Panos 17 Comments

Maybe you do it out of respect for the dogs and parents of young children in the neighborhood. Or maybe you do it because they’re harmful to the environment, or just because it’s too darn cold outside. Whatever your reasoning for not setting off fireworks, don’t fret — you can probably put together your own silent one-dimensional “fireworks” display from what you’ve got in the parts bin.

[Daniel Westhof]’s design is simple, requiring little more than a Wemos D1 Mini and a strip of WS2812 LEDs. Once activated, a red rocket shoots up from the ground and detonates, sending lights in both directions on the strip to imitate the bombs bursting in air. It’s controlled with a small push button switch, and there’s a deliciously large red LED indicator that shows the thing is ready for detonation.

You might be surprised to find that there’s a wide array of 1D gaming and animation projects out there, many of which made possible by the ubiquitous addressable RGB LED strip. We’ve seen a dungeon crawler, at least two different versions of the classic PONG, and even the makings of a simplified Wolfenstein.

An Animated LED Fireplace Powered By The CH32V003

January 2, 2024 by Tom Nardi 2 Comments

Once you’ve mastered the near-magical ability of turning your ideas into a piece of hardware you can hold in your hand, it’s only natural that you’ll want to spread the joy. The holidays are a perfect time to produce a custom piece of electronics for friends and family, but there’s a catch: going from making one or two of something to making dozens of them can introduce some interesting challenges. Not only will you want to cost optimize your design, but to save yourself some aggravation, you’ll likely want to simplify the assembly process.

The fifty electronic fireplaces designed by built by [Adam Anderson], [Daniel Quach], and [Johan Wheeler] are a perfect example of both concepts, and while we’re coming across it a bit late for this year’s gift exchange, we wouldn’t be surprised if these MIT-licensed beauties end up under a few more trees in 2024.

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DIY Tube Lights Look Amazing For Just $50 A Piece

December 31, 2023 by Lewin Day 7 Comments

It’s the future. We should have weird glowy lights everywhere, all over our homes, cars, and businesses. In the automotive world, luxury automakers are doing their part with LED ambient lighting systems, but the rest of us have to step up. [Super Valid Designs] has developed an excellent modular DMX lighting rig that’s fit for this purpose; the rest of us just have to get to work and build our own! (Video, embedded below.)

The design relies on hot-swapping powered bases that let a variety of different lights to be swapped in as needed. They use a custom four-pin socket designed by [Super Valid Designs] using PVC and ABS plumbing and conduit parts and tent pole springs from Home Depot. There’s a 3D-printable version, too, which is useful for those around the world that can’t get access to American standard gear easily. Anyone from the Nerf scene will understand this frustration well.

The real cool part of the modular rig, though, are the tube fixtures. There’s a ball design too, but they don’t look quite as future-cool as the tubes. They use fluorescent tube protectors as a cheap source of clear tubes, and use plumbing and conduit parts to make easy-insert connectors for pairing with the modular bases. Light is courtesy of old-school non-addressable RGB LED strips, attached to flat aluminium trim with their own adhesive combined with a wrap of clear packing tape as well. The LED strip is attached to one side of the tube, with parchment paper layered inside the tubes to act as a diffuser.

Building in quantities of 8 or more, [Super Valid Designs] reckons that the tubes can be built for $50 each or less. Of course, that adds up to a few hundred dollars in total, but the results speak for themselves.

If you’re thinking of tackling this project, but DMX is beyond your current skillset, fear not. We’ve got just the primer to get you started! Video after the break.

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The Dark Side Of Hacking XMas Lights, Literally

December 17, 2023 by Maya Posch 18 Comments

When looking at the piles of cheap RGB, Bluetooth-controlled LED strips you can find for sale just about anywhere these days, integrating them into a home-automation setup is very tempting. Normally these strips are controlled via a special smartphone app, that speaks whatever dodgy protocol was thrown together for the LED strip controller in question. Reverse-engineering this Bluetooth protocol is fairly easy these days, as [Will Cooke] describes in a recent tutorial, although for him there was a bit of a tragic ending with one particular RGB set.

With previous experiences reverse-engineering the Bluetooth protocol with Wireshark under his belt and having published the BJ_LED repository for LED strips that use the MohuanLED app, reverse-engineering this new LED strip with the associated “iDeal LED” app seemed fairly routine. Initially it was indeed routine, with just a curveball in the form of some encryption that the Jadx decompiler used on the app couldn’t help with. Fortunately the key ended up floating around on the internet, and the protocol was wide open. That’s when disaster struck.

While trying to throw payloads at the LED controller to find hidden modes and settings, [Will] found that he could indeed increase the brightness beyond what the app supported, but poking at lighting modes beyond the 10 presets gave a nasty shock. Modes 1 through 10 worked fine, 11 also did something new, but when the controller was asked to switch to mode 12, it shut off. Permanently. Whether this corrupted the firmware or caused some other issue is unknown, but it’s a clear warning that reverse-engineering comes with potentially fried hardware.

We hope that [Will] can get an autopsy performed on this controller to see the cause of this seemingly permanent failure that persisted across hard resets and disconnecting from power overnight. The protocol for this controller has been published on GitHub for those who’d like to take their chances.

LED lights: LadyAda, CC BY-SA 4.0.

LED Art Project Is Geometrically Beautiful

December 13, 2023 by Lewin Day 7 Comments

There is no shortage of companies on the Internet willing to sell you expensive glowing things to stick on your walls. Many hackers prefer to make their own however, and [Chris] is no exception. His LED wall art is neat, tidy, and stylish, all at once.

Wanting a geometric design, [Chris] decided to have his layout designed by a random number generator. He created his own tool that would generate a design using preset segment lengths arranged in a random fashion. Once he found a layout that worked for him, he designed a set of plastic adapters that would let him connect pre-cut lengths of aluminium channel together so he could assemble his design.

With the frame complete, he then laid the LED strips into the channels, after mapping out how he would connect the full circuit of addressable LED strips. He enlisted a Raspberry Pi Zero W as the brains of the operation, responsible for commanding the strips to light in the colors of his desire.

In a nice aesthetic touch, he sanded the whole frame and painted it a uniform grey color. This hid the joins between the 3D-printed parts and the aluminium channels, and gave it a more finished look. He also went to the trouble of graphing out the locations of the various LEDs in the frame, and used this data as the basis for animations that race between points on the frame. It’s somehow more compelling than the usual simple color fades and flashes of typical commercial products.

It’s a tidy build, and a level more artful than some of the off-the-shelf products out there. For his investment of time and money, [Chris] has netted an excellent piece of wall art in the process.