High-Style Ball Balancing Platform

February 2, 2019 by Dan Maloney 14 Comments

If IKEA made ball-balancing PID robots, they’d probably look like this one.

This [Johan Link] build isn’t just about style. A look under the hood reveals not the standard, off-the-shelf microcontroller development board you might expect. Instead, [Johan] designed and built his own board with an ATmega32 to run the three servos that control the platform. The entire apparatus is made from a dozen or so 3D-printed parts that interlock to form the base, the platform, and the housing for the USB webcam that’s perched on an aluminum tube. From that vantage point, the camera’s images are analyzed with OpenCV and the center of the ball is located. A PID loop controls the three servos to center the ball on the platform, or razzle-dazzle it a little by moving the ball in a controlled circle. It’s quite a build, and the video below shows it in action.

We’ve seen a few balancing platforms before, but few with such style. This Stewart platform comes close, and this juggling platform gets extra points for closing the control loop with audio feedback. And for juggling, of course.

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Continuous Computing The Analog Way

January 29, 2019 by Al Williams 43 Comments

When your only tool is a hammer, everything starts to look like a nail. That’s an old saying and perhaps somewhat obvious, but our tools do color our solutions and sometimes in very subtle ways. For example, using a computer causes our solutions to take a certain shape, especially related to numbers. A digital computer deals with numbers as integers and anything that isn’t is actually some representation with some limit. Sure, an IEEE floating point number has a wide range, but there’s still some discrete step between one and the next nearest that you can’t reduce. Even if you treat numbers as arbitrary text strings or fractions, the digital nature of computers will color your solution. But there are other ways to do computing, and they affect your outcome differently. That’s why [Bill Schweber’s] analog computation series caught our eye.

One great example of analog vs digital methods is reading an arbitrary analog quantity, say a voltage, a temperature, or a shaft position. In the digital domain, there’s some converter that has a certain number of bits. You can get that number of bits to something ridiculous, of course, but it isn’t easy. The fewer bits, the less you can understand the real-world quantity.

For example, you could consider a single comparator to be a one-bit analog to digital converter, but all you can tell then is if the number is above or below a certain value. A two-bit converter would let you break a 0-3V signal into 1V steps. But a cheap and simple potentiometer can divide a 0-3V signal into a virtually infinite number of smaller voltages. Sure there’s some physical limit to the pot, and we suppose at some level many physical values are quantized due to the physics, but those are infinitesimal compared to a dozen or so bits of a converter. On top of that, sampled signals are measured at discrete time points which changes certain things and leads to effects like aliasing, for example.

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Adventures In Power Outage Hacking

January 29, 2019 by Dan Maloney 33 Comments

The best type of power outage is no power outage, but they will inevitably happen. When they do, a hacker with a house full of stuff and a head full of ideas is often the person of the hour. Or the day, or perhaps the week, should the outage last long past the fun little adventure phase and become a nuisance or even an outright emergency.

Such was the position that [FFcossag] found himself in at the beginning of January, when a freak storm knocked out power to his community on a remote island in the middle of the Baltic Sea. [FFcossag] documented his attempts to survive the eight-day outage in vlog form, and although each entry is fairly long, there’s a lot to be learned from his ordeal. His main asset was a wood cook stove in the basement of the house, which served as his heat source. He used a car radiator and a small water pump to get some heat upstairs – a battery bank provided the power for that, at least for a while. The system evolved over the outage and became surprisingly good at keeping the upstairs warm.

The power eventually came back on, but to add insult to injury, almost as soon as it did, the ground-source heat pump in the house went on the fritz. A little sleuthing revealed an open power resistor in the heat pump control panel, but without a replacement on hand, [FFcossag] improvised. Parts from a 30-year-old TV transmitter were close at hand, including a nice handful of power resistors. A small parallel network gave the correct value and the heat pump came back online.

All in all, it was a long, cold week for [FFcossag], but he probably fared better than his neighbors. Want to be as prepared for your next outage? Check out [Jenny]’s comprehensive guide.

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Billiard Ball Finds A New Home In Custom Trackball Mouse

January 25, 2019 by Dan Maloney 38 Comments

They walk among us, unseen by polite society. They seem ordinary enough on the outside but they hide a dark secret – sitting beside their keyboards are trackballs instead of mice. We know, it’s hard to believe, but that’s the wacky world we live in these days.

But we here at Hackaday don’t judge based on alternate input lifestyles, and we quite like this billiard ball trackball mouse. A trackball aficionado, [Adam Haile] spotted a billiard ball trackball in a movie and couldn’t resist the urge to make one of his own, but better. He was hoping for a drop-in solution using an off-the-shelf trackball, but alas, finding one with the needed features that fit a standard American 2-1/4″ (57.3 mm) billiard ball. Besides, he’s in the thumb control camp, and most trackballs that even come close to fitting a billiard ball are designed to be fiddled with the fingers.

So he started from the ground up – almost. A 1980s arcade-style trackball – think Centipede or Missile Command – made reinventing the trackball mechanism unnecessary, and was already billiard ball compatible. [Adam] 3D-printed a case that perfectly fit his hand, with the ball right under his thumb and arcade buttons poised directly below his fingers. A palm swell rises up to position the hand naturally and give it support. The case, which contains a Teensy to translate the encoder signals into USB commands, is a bit on the large side, but that’s to be expected for a trackball.

Still curious about how the other half lives? We’ve got plenty of trackball hacks for you, from the military to the game controller embedded to the strangely organic looking.

Printing Christmas Cards The Hard Way

January 21, 2019 by Ted Yapo 5 Comments

Printing customized Christmas cards is a trivial matter today: choose a photo, apply a stock background or border, add the desired text, and click a few buttons. Your colorful cards arrive in a few days. It may be the easiest way, but it’s definitely no where near as cool as the process [linotype] used this season. (Editor’s note: skip the Imgur link and go straight for the source!)

The first task was to create some large type for the year. [linotype] laser printed “2018” then used an iron to transfer toner to the end of a piece of scrap maple flooring. Carving the numbers in relief yielded ready-to-go type, since the ironing process took care of the necessary mirroring step. The wood block was then cut to “type high” (0.918 inches; who knew?) using a compositor’s table saw – with scales graduated in picas, of course.

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Cloning Knobs For Vintage Testing Equipment

January 20, 2019 by Brian Benchoff 12 Comments

Knobs! Shiny candy-colored knobs! The last stand of skeuomorphism is smart light switches! Everyone loves knobs, but when you’re dealing with vintage equipment with a missing knob, the odds of replacing it are slim to none. That’s what happened to [Wesley Treat] when he picked up a vintage Philco tube tester. The tester looked great, but a single knob for a rotary switch was missing. What to do? Clone some knobs! You only need some resin and a little bit of silicone.

The process of copying little bits of plastic or bakelite is fairly standard and well-tread territory. Go to Michaels or Hobby Lobby, grab some silicone and resin, make a box, put your parts down, cover them in silicone, remove the parts, then put resin in. For simple parts, and parts with flat bottoms like knobs, this works great. However, there’s something weird about the knob on this old Philco tube tester. Firstly, it doesn’t fit a standard 1/4″ shaft — it’s a bit bigger. There’s also no set screw. Instead, this knob has a stamped spring aligning it with the flat part of the D-shaft in this rotary switch. This means a copy of this knob wouldn’t be useful to anyone else, and that no other knob would work with this tube tester.

However, a bit of clever engineering would make a copy of this knob fit the existing switch. Once the resin was cured, [Wesley] drilled out the hole, then sanded a dowel down to fit into the flat of the D-shaft. It took a little kergiggering, but the knob eventually fit onto one of the rotary switches. Not bad for a few bucks in silicone and resin.

You can check out the entire build process below.

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Cheap Muon Detectors Go Aloft On High-Altitude Balloon Mission

January 15, 2019 by Dan Maloney 15 Comments

There’s something compelling about high-altitude ballooning. For not very much money, you can release a helium-filled bag and let it carry a small payload aloft, and with any luck graze the edge of space. But once you retrieve your payload package – if you ever do – and look at the pretty pictures, you’ll probably be looking for the next challenge. In that case, adding a little science with this high-altitude muon detector might be a good mission for your next flight.

[Jeremy and Jason Cope] took their inspiration for their HAB mission from our coverage of a cheap muon detector intended exactly for this kind of citizen science. Muons constantly rain down upon the Earth from space with the atmosphere absorbing some of them, so the detection rate should increase with altitude. [The Cope brothers] flew two of the detectors, to do coincidence counting to distinguish muons from background radiation, along with the usual suite of gear, like a GPS tracker and their 2016 Hackaday prize entry flight data recorder for HABs.

The payload went upstairs on a leaky balloon starting from upstate New York and covered 364 miles (586 km) while managing to get to 62,000 feet (19,000 meters) over a five-hour trip. The [Copes] recovered their package in Maine with the help of a professional tree-climber, and their data showed the expected increase in muon flux with altitude. The GoPro died early in the flight, but the surviving footage makes a nice video of the trip.

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