[mightyohm] put together a nice piece of lab kit. It’s a PID controlled hot plate. The plate is capable of reaching 500F, hot enough to do SMD reflow soldering. The large chunk of metal has a hole drilled through the center to contain a cartridge heater. A thermocouple is used to monitor the temperature of the plate. Ceramic standoffs separate the plate from the rest of the device, but he still needs to come up with a way to stop the radiant heating. The control box houses the surplus PID controller along with the power switch and solid state relay (SSR).
Misc Hacks4181 Articles
Electric Spinning Wheel

[glacialwanderer], who you may remember from his CNC machine build, recently completed an electric spinning wheel. Spinning wheels are used by knitters to turn raw sheep’s wool into yarn. He went through several iterations before arriving at a good design. Besides the motor, there are two major components to the spinning wheel: the flyer and the bobbin. A Scotch tension brake is used to slow the rotation of the bobbin in relation to the flyer. This causes the wool to twist as it’s pulled on.
He initially tried to just use a dimmer switch with an AC motor. That quickly burnt up. The next version used a sewing machine motor since they’re designed with a variable speed control. Unfortunately, it didn’t have enough torque at low speeds. The final design used a DC motor with a SyRen motor controller. It offered plenty of power and at ~$150 it’s still less than the cheapest commercial models on eBay. You can see a video of it and the spinning process embedded below.
Libelium Arduino Contest

Libelium is holding another Arduino Open Hardware contest. Just create a how-to by April 15th that makes your daily life easier. Prizes include GPS, GPRS, SD, and solar modules designed for the Arduino.
High Voltage Cable Inspection

Have you ever wondered how they inspect high voltage cables without taking them out of service? Check out this video which offers a glimpse into the life of a professional high voltage cable inspector. There are parts of the job you’d expect—namely perching on the cable like a bird, trying to not fall off—but the part of the job you wouldn’t expect is the suit. This suit is made of 75% Nomex, to prevent it from catching fire, and 25% stainless steel thread, turning the suit into a wearable Faraday cage. Of course, because he’s got a Faraday cage mere millimeters from his skin, the cable inspector spends his workday surrounded by half a million volts. To avoid electric shock, he equalizes the voltage potential between himself and the line before touching the cable.
Depending on your specific phobias, this video might make your job seem really dull… or really really safe.
[via Gizmodo]
Interview With An Adware Author

Philosecurity has an interview with [Matt Knox], a former coder for Direct Revenue, an adware company which was sued in 2006 by New York governor Eliot Spitzer. The interview contains some interesting details of how the adware code worked internally: it created a Browser Helper Object, then ensured that the Browser Helper Object stayed up by creating a poller to check every ten seconds and regenerate the Browser Helper Object if it had stopped running. The poller ingeniously masked itself partly by exploiting Windows’ Create Remote Thread function to run itself as a series of threads instead of as an executable.
The truly fascinating bit of the interview is how [Knox] defies your initial suspicion that he’s a complete scumbag; he started off writing spam filtering software, was hired by Direct Revenue to do traffic analysis, started writing tiny bits of code to improve the adware, and eventually wound up knee-deep in the code. [Knox] notes that you can get ordinary people to do incredibly distasteful things if you break those things into small enough chunks and introduce them gradually.
[via Waxy]
[photo: xcaballe]
Giant Vacuum Tube

When we saw this giant home vacuum tube, we thought it would go perfectly along side the giant LED lamp . Constructed from spare computer parts, a glass display dome and some EL wire, it is fairly convincing looking. If only he had shaped some characters with the EL wire, we could do a giant nixie tube project.
N8VEM Single Board Z80 Computer

The N8VEM is a homebrew computer project based on the classic Z80 microprocessor. It’s designed to be easy to build using large TTL DIP components instead of SMD devices. It runs the CP/M operating system and all drives are virtual in RAM/ROM. While the base hardware is interesting, we really like the potential for expansion using a backplane. Have a look at the project’s Hardware Overview to see extra boards like the bus monitor and the prototyping board. We found out about this project on [Oldbitcollector]’s blog; he’s using a Parallax Professional Development Board to create a VT100 terminal for the N8VEM.
