What’s Mu Metal?

If you tear into old TVs or recording equipment, you may see shields made from some exotic-looking metal. Old timers will tell you it’s called mu metal, and its purpose is to — sort of — shield things from magnetic fields. The qualification is important. Unlike a conductive RF shield, mu metal doesn’t really stop a magnetic field. Instead, it gives magnetic flux an easier path to follow around whatever you’re trying to protect.

What’s In The Metal?

Mu metal belongs to a family of soft magnetic nickel-iron alloys. A typical modern formulation is about 80% nickel and 15% iron, with molybdenum and a few other elements making up most of the remainder. What makes it useful is its extremely high magnetic permeability. Commercial material can have relative permeability around 100,000 or more, and some specialty alloys can reach even higher.

You can think about reluctance as the magnetic equivalent of resistance. Put a high-permeability shell around something sensitive, and magnetic flux would much rather travel through the shell than through the space inside it, just like current tends to take the path of least resistance.

This works particularly well for DC and low-frequency fields, exactly where your usual copper or aluminum EMI shield isn’t much help.

Continue reading “What’s Mu Metal?”

An Early History Of Space Stations: The Brick Moon Made Real

People have lived in space stations for decades now, but something is wrong with them. Where are the big rotating wheels? You know the ones. They show up in old paintings of the future and, perhaps most memorably, in 2001: A Space Odyssey. Spin a great wheel in space, and people can stroll around inside with something that feels suspiciously like gravity. It seems like an obvious idea.

It is also an old idea. Much older than actual spaceflight, in fact. But to find the beginning of the space station, we have to go back to a time when powered aircraft were still several decades in the future.

A Moon Made of Bricks

In 1869, Edward Everett Hale published The Brick Moon in The Atlantic Monthly. The moon in question wasn’t natural. Hale imagined building a 200-foot-diameter sphere made from bricks and putting it into orbit as a navigation aid. Sailors could sight it and use its known orbit to determine their longitude. There was only one small problem: the thing was accidentally launched with people aboard.

That makes The Brick Moon generally regarded as not only the first fictional artificial satellite, but also the first fictional space station. Hale followed it in 1870 with Life on the Brick Moon, describing how the accidental colonists got along up there.

Hale didn’t have rockets. He proposed flinging the thing into the sky with giant flywheels, but, then again, it was 1869, so we’re inclined to cut him some slack. As the 19th century turned into the 20th, however, people started doing the math.

Konstantin Tsiolkovsky is best remembered for putting rocket flight on a sound theoretical footing. The Russian schoolteacher wrote extensively about orbital flight and space habitation, envisioning people living in orbit long before anyone had demonstrated that a liquid-fueled rocket actually worked. His ideas included rotating habitats to provide artificial gravity.

Hermann Oberth’s 1923 book Die Rakete zu den Planetenräumen — The Rocket into Planetary Space — Oberth went beyond fiction and seriously considered a permanently inhabited station. He envisioned it being periodically supplied by smaller rockets, serving as an observation and communications platform, and even acting as a jumping-off point for trips farther into space. He also suggested spinning the station to give the crew artificial gravity.

Continue reading “An Early History Of Space Stations: The Brick Moon Made Real”

Smartphones And The Next Generation Of Hearing Aids

If you don’t actually need one, you’d be forgiven for thinking a hearing aid just makes everything louder for the wearer. Especially since there are plenty of shady products out there which will do exactly that for just four easy payments of $29.99. But the reality is considerably more complex, as a proper hearing aid needs to be capable of selectively enhancing certain frequencies while squashing down others.

The technical challenges involved in pulling that off in a device small enough to fit inside the human ear and run off of a tiny battery are considerable — and while there’s undoubtedly been some degree of artificial price inflation going on over the years, there’s a reason proper hearing aids have been so much more expensive than their “As Seen on TV” counterparts. These same challenges are also why DIY and open source hardware hearing aids have struggled to gain much traction.

But over the last few years the situation has changed. In 2022 the United States Food and Drug Administration (FDA) established the framework by which hearing aids could be sold over the counter (OTC). Although they’re generally less capable than their prescription counterparts and not suitable for individuals with profound hearing loss, the wide commercial availability of OTC hearing aids has kicked off a competition between manufacturers to deliver more affordable devices.

That competition entered a new phase earlier this month when the FDA granted approval for Samsung’s Galaxy Earbuds to fall under the same category. This follows a similar decision made about Apple’s AirPods back in 2024. The two biggest players in the smartphone market being able to offer their earbuds as OTC hearing aids represents a unique value proposition. Not only are they priced for mass market consumption, but many individuals who would be interested in purchasing an OTC hearing aid will already own them and need only to enable the feature with a software update.

Given how different the situation is today than even just five years ago it’s worth asking just what qualifies as a over-the-counter hearing aid, and how the shifting definition of these devices can inform the community’s efforts to develop open hardware solutions.

Continue reading “Smartphones And The Next Generation Of Hearing Aids”

Getting Back Into Resin Printing: First Results

When we last left off, I had just set up a new SLA resin printer and was on the verge of doing the initial round of printing to see just how resin printing in 2026 compares to way back in 2020. Surely SLA printing had to be easier and less fussy than it was in 2020?

During these weeks of printing, setting up printers and taking a gander at the various workflows that certain printers and their manufacturers try to push you into I have both produced a series of not too shabby prints and some delightful spaghetti. I also flipped a few proverbial tables and formed some strong opinions on 3D printing workflows, of which some can considered to be family-friendly.

Without further ado, let’s get into some updates, a bit of ranting, and even some printing results.

Continue reading “Getting Back Into Resin Printing: First Results”

Cell Broadcast: The Modern Emergency Alert System

Once upon a time, telephones were primarily point-to-point communications systems. There were options for three-way and conference calls out there, but by and large the plain old telephone system was about connecting one handset to another for a direct conversation. For this reason, the telephone was seldom used for mass emergency communications, because it was simply not fit for broadcasting a message to a wide number of people.

However, technology has since changed. Our modern phones are all connected to a big digital over-the-air network, and large swathes of them can be addressed all at once if so needed. This has led to the development of emergency warning systems that use the cellular network, with Cell Broadcast being the most notable iteration.

Continue reading “Cell Broadcast: The Modern Emergency Alert System”

Road Trains Roam The Backroads Of Australia

Trains and the railways they run on are a great way to move lots of stuff, or lots of people, a long way. Steel wheels on steel rail can shift great loads at good speeds and railways remain a backbone of logistics for this very reason. The only problem is that they require a great deal of initial investment to build and plenty of maintenance to keep them functional over time.

These concerns can make a railway a difficult proposition when it comes to getting large amounts of goods in and out of remote areas. It’s a problem that Australia faces, with settlements far off the beaten track that are nevertheless in need of high-throughput freight connections. And if you can’t go rail, you go road… in a big way.

Continue reading “Road Trains Roam The Backroads Of Australia”

The 16K Display That Ate Las Vegas

You may have a 4K television. Perhaps you have even bought an 8K screen, despite the shortage of things worth watching in 8K. A 16K display is, today, a rarity. But even when those eventually become commonplace, yours probably will not cover 14,900 square meters, rise 73 meters into the air, or wrap over your head and behind your peripheral vision.

That is approximately what happens inside Sphere in Las Vegas. The venue’s interior display is quoted as having a resolution of 16K by 16K and an area of 160,000 square feet, or about 3.7 acres. Unlike most enormous movie screens, it is not illuminated by a projector. The entire surface is a direct-view LED display: an immense, curved video wall assembled from tens of thousands of smaller pieces.

After seeing The Wizard of Oz at Sphere, however, the most interesting part was not simply the screen’s size. It was how thoroughly the screen could disguise itself.

Where Did The Theater Go?

Radio City or the Sphere? (It is the Sphere; photo courtesy [DP])
Before the presentation began, the auditorium appeared to have a conventional architectural ceiling. Great orange ribs curved over the seating, while ventilation grilles, suspended loudspeakers, lighting fixtures, curtains, and video monitors completed the illusion. It looked like the Radio City Music Hall’s proscenium. Then the show started — and the apparent theater completely disappeared. The speakers, the TVs, even the stage.

The obvious first conclusion was that the LED surface must be optically transparent, allowing the audience to see the real roof behind it until the pixels illuminated. That explanation was attractive because Sphere’s audio system really is installed behind the display, and the surface must allow sound through it.

It was also, apparently, wrong. The only explanation that makes sense is that the ceiling, ribs, grilles, speakers, and monitors were already being displayed by the screen. It was like a holodeck impersonating a physical theater interior. When the Oz material began, the system simply replaced one complete visual environment with another.

That’s what happens when a display fills nearly all of your useful visual field. A normal screen announces itself with a bezel, a wall, or at least a clearly visible edge. Sphere’s display extends upward and around the audience, removing many of those references. Give the image credible perspective, texture, shadows, and familiar architectural details, and the brain accepts the pixels as a room.

The same effect makes the Oz landscapes seem less like scenes displayed in front of the audience and more like places into which the auditorium has been inserted. Of course, there are more special effects. For The Wizard of Oz, there is wind and smoke, along with paper leaves, flower petals, and foam-rubber apples that fall from the sky. All of this makes it even more immersive.

Continue reading “The 16K Display That Ate Las Vegas”