DIY Resin Cast Project Box

April 25, 2011 by Mike Nathan 26 Comments

resin_casting

[Rhys] wrote in to share a custom project box he built from scratch using polyester resin. He states that in New Zealand, he tends to have problems finding the perfect project box. They are typically too big or small to get the job done, so he figured he might as well just build his own to spec.

Using Google SketchUp, he designed his ideal project box, then got busy building wooden molds. He scored some free melamine scraps from a local company, which he used to build the base of his molding rig. Once the inner and outer molds were built, he secured them to his base and mixed up some polyester resin.

A few hours later, he pulled apart his molds and smoothed out his project box with some sandpaper. He drilled and tapped screw holes, then prepared to make a lid and base for the box.

He admits that the process is quite involved, but there is something to be said for building yourself an enclosure made specifically for the project it is going to house. If you are looking to do something similar be sure to check out his blog – he offers up some sound resin casting tips, as well as some pitfalls to avoid.

PCB Parts Salvaging Made Easy

April 8, 2011 by Mike Nathan 29 Comments

Take a moment to think about how many old or damaged computer motherboards you have tossed away over the years. Sure we try to repurpose everything we can, but reclaiming electronic components from complex devices can be overly time consuming if you don’t have the proper means of doing so.

Ideally, if we were to try removing components from a motherboard, an old stove or an unused toaster oven would be great. If you didn’t have either item at your disposal, you could always attack the board with a soldering iron and some braid – but who has the time for that?

[Giorgos Lazaridis] over at PCBHeaven put together a quick video demonstrating his favorite technique for salvaging components after a motherboard has outlived its usefulness. Using a 2000W heat gun, a few hand tools, and couple of metal pans, he had the entire board stripped bare in about 30 minutes time. He talks about some of the best parts he has discovered while salvaging and points out a few hard-to-find items that can be easily obtained by tearing down a motherboard.

Sure his process might not be as easy as inverting a PCB in an oven, but his method is cheap, portable, and takes up very little space.

Keep reading to see [Giorgos’] video demonstration and don’t forget to check out some of the other cool stuff he has done in the past, such as his temperature-controlled soldering station, this acrylic bender, or this bench top function generator.

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PC Casemod-inspired Benchtop PSU

March 9, 2011 by Mike Nathan 28 Comments

benchtop_psu

[Will] had a cheap power supply sitting around, and decided to turn it into a full-featured benchtop PSU. Inspired by some of the other benchtop supplies we have featured in the past, he decided that he wanted his PSU to be more than just a simple-looking box sitting on his work bench. Taking some cues from PC case modding, he put together a unit that is not only very useful, but also quite sharp looking.

The frame of the case was crafted from aluminum angle, while all of the other flat surfaces were made using black polycarbonate. He installed the standard 12v, 3.3v, and 5v terminals you would expect from any benchtop PSU, complete with an LCD display showing the voltages provided by each rail as measured by an Arduino stationed inside the case. Additionally, he installed a variable terminal capable of providing 1.3v-30v, along with its own LCD display. The most unique feature is the multimeter embedded in the front of the case, which makes it virtually impossible to lose.

The case is finished off as you might expect, if you have seen any of his previous work. It features LED lighting on the inside, large fans on either side of the case for optimal air flow, and a pair of machined aluminum handles.

Be sure to check out the quick video below of the PSU being powered on.

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What Development Board To Use? (Part Two)

February 14, 2011 by James Munns 43 Comments

We asked for responses to our last Development Board post, and you all followed through. We got comments, forum posts, and emails filled with your opinions. Like last time, there is no way we could cover every board, so here are a few more that seemed to be popular crowd choices. Feel free to keep sending us your favorite boards, we may end up featuring them at a later date!

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Paper Accelerometers For Pennies In The Works

February 12, 2011 by Mike Szczys 20 Comments

Cheap paper accelerometers? Put us down for a dozen to start. They’re not quite ready for mass production yet but it looks like they’re on the way.

[George Whitesides] led a team to develop the new technology that uses simple manufacturing methods to produce the sensor seen above. Graphite and silver inks were screen printed onto heavy paper. The single limb sticking out from the body of the sensor is a separate piece of paper that bends the carbon area when force is applied. This changes the carbon’s resistance which is measured using a Wheatstone bridge constructed by gluing resistors to the device.

It sounds unsophisticated compared to most of the accelerometer modules we’re used to, but if you need a sensor that detects sudden motion this sounds like the perfect part. Now who wants to be the first person to replicate this in their basement?

[Thanks Fabien]

Imploding Vacuum Tubes For Science

February 10, 2011 by Chris Nelson 12 Comments

The researchers at Brookhaven National Laboratory are looking for a way to harden photomultiplier tubes. In order to make a more durable tube the researchers decided it would be a good idea to first observe how the tubes are failing. So they got their hands on an old torpedo test bay and smashed some bulbs inside of it. Check in after the break for some high fps bulb smashing.

Photomultiplier tubes are used in massive quantities to detect the highly elusive neutrino particle. The problem is when you have 50,000 photomultipliers submerged in pressurized water the the collapse of just a single bulb can cause a shock wave of destruction. This is what happened in japan in 2001 when a maintenance worker unknowingly compromised a single bulb in a 11,000 bulb array. When the tank was repressurized that single compromised bulb caused them to lose 7,000 more.

[via wired]

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What Development Board To Use?

February 1, 2011 by James Munns 173 Comments

Here at Hackaday, we see microcontroller based projects in all states of completion. Sometimes it makes the most sense to design systems from the ground up, and other times when simplicity or a quick project completion is desired, pre-built system boards are a better choice. We have compiled a list of boards that we commonly see in your submitted projects, split up by price range and with a little detail for reference.

After reading our list, sound off in the comments or on this forum post, and we may include your board in a follow-up guide at a later date. We will also be giving away 10 Hackaday stickers to the most insightful, the most original, and most useful advice given on the forum, so if you haven’t registered yet, now would be a perfect time. Winners of the sticker giveaway will be selected from the forum thread, and the final decision for prizes will be judged by the wit and whim of the Hackaday writing team. More prize details to follow in the thread. Read on for our guide based on past project submissions.

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