There’s A Bug In My Robot

What has six legs, 25 LEDs, a Microchip CPU, can be sewn into clothing, and even plugged into a Raspberry Pi? The answer, it turns out, is the CodeBug–a low cost computer board aimed at the educational market. These board were crowdfunded and are now available for general purchase. [Mike Redrobe] took one of the boards, connected a few servos and used the CodeBug’s Scratch-like language to create a small robot.

You can see the robot in the video below. Programs download via USB (the board looks like a USB drive). You can also send commands over USB to operate in tether mode, or you can directly plug the board into a Raspberry Pi.

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Hackaday Prize Semifinalist: Artificial Muscles And Supercapacitors

For [Lloyd T Cannon III]’s entry to the Hackaday Prize, he’s doing nothing less than changing the way everything moves. For the last 100 years, internal combustion engines have powered planes, trains, and automobiles, and only recently have people started looking at batteries and electric motors. With his supercapacitors and artificial muscles, [Lloyd] is a few decades ahead of everyone else.

There are two parts to [Lloyd]’s project, the first being the energy storage device. He’s building a Lithium Sulfur Silicon hybrid battery. Li-S-Si batteries have the promise to deliver up to 2000 Watt hours per kilogram of battery. For comparison, even advanced Lithium batteries top out around 2-300 Wh/kg. That’s nearly an order of magnitude difference, and while it’s a far way off from fossil fuels, it would vastly increase the range of electric vehicles and make many more technologies possible.

The other part of [Lloyd]’s project is artificial muscles. Engines aren’t terribly efficient, and electric motors are only good if you want to spin things. For robotics, muscles are needed, and [Lloyd] is building them out of fishing line. These muscles contract because of the resistive heating of a carbon fiber filament embedded in the muscle. It’s been done before, but this is the first project we’ve seen that replicates the technique in a garage lab.

Both parts of [Lloyd]’s project are worthy of a Hackaday Prize entry alone, but putting them together as one project more than meets the goal: to build something that matters.

The 2015 Hackaday Prize is sponsored by:

Rubik’s Solver Uses FAC Machine Building System

We love a good Rubik’s Cube solver and the mechanical engineering on this one is both elegant and functional.

This is the first time we remember hearing about the FAC system, which is a standard set of parts which can be used to make any number of mechanical systems. [Wilbert Swinkels] must be a master with the system; the layout of the machine appears simple and uncrowded despite the multiple degrees of freedom built into it. Those include an insertion platform for getting the cube in and out, a gantry for three color sensors, and two axes (three grippers in all) for doing the actual solving. If you’ve used FAC before we want to hear what you think of it in the comments.

[Maxim Tsoy] handled the software which runs on a Rapsberry Pi Compute module. You’ll want to watch the demo video below. First you place the randomized cube on the insertion platform which retracts after the cube is in the grasp of the grippers. These work in conjunction with the color sensor gantry to scan every side of the cube. After a brief pause to compute the solution the grippers go to work.

It is possible to build a solver with just two swiveling grippers. Here’s a really fast way to do it.

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Kids And Hacking: Blind Robotics

If you are a Hackaday reader, it is a good bet that when you were a kid there was some adult who infected you with the madness you have for science, engineering, tinkering, or whatever it is that brings you here. Maybe it was a parent or a teacher. For many of us, it was a local ham radio operator. But it was probably someone who had the passion for this kind of thing and you caught it.

Paying that debt forward can be very rewarding. Schools and youth organizations are always looking for people to share their passions with kids and at the right age and the right school, you could be that one push that moves a kid off a bad path.

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3D Printed Kinetic Art

Artificial muscles and soft robotics don’t get the respect they deserve, but [mikey77] is doing some very interesting work with artificial muscles that can be made on just about any 3D printer.

Like other artificial muscles and soft robotic actuators we’ve seen – like this walking sea slug and this eerie tentacle – [mikey77]’s muscles are powered by air. Instead of the usual casting method, he’s printing these muscles from Ninjaflex, a flexible plastic that is compatible with most 3D printers.

As they come off the printer, these 3D printed pneumatic muscles leak, and that means [mikey77] has to seal them. For that, he created a sealant out of Loctite fabric glue thinned with MEK. The addition of MEK dissolves the outer layer of Ninjaflex, allowing the glue to bond very, very well to the printed muscle.

So far, [mikey77] has created a pneumatic flower that blooms when air is added. He’s also created a muscle that can lift more than four pounds of weight with the help of a 3D printed skeleton. It’s a great way to experiment with flexible robots and pneumatic muscles, and we can’t wait to see what weird creatures can be created with these actuators.

Thanks [Lloyd] for sending this one in.

SAM Brick Layer

Brick Laying Robot Does It Better

Meet SAM, the Semi Automated Mason. SAM can lay bricks three times faster than a normal brick layer. SAM isn’t planning on taking away any jobs yet though — it still needs a human mason following behind to clean up the mortar.

The robot consists of a standard 6-axis industrial robot arm mounted to a track system with a conveyor belt style feeder of bricks. It picks up each brick, covers the side with mortar, and places it next to the last brick it laid. A mason still has to do the tricky parts, like corners and aesthetics — but SAM is getting better — it can very easily follow a pixelated map of an image and place bricks up to half an inch in or out from the wall, to create a embossed image.

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CubeSat Challenge Winners Show Interesting Design Approaches

The winners are in for the GrabCad CubeSat Challenge, which asked designers to rethink the way that CubeSats are built. These tiny 10 cm square satellites are the hot thing in orbit, and the competition was looking for new ways to build and pack more into this tiny space. The winners offered some fascinating new approaches to building CubeSats, and some excellent design lessons that anyone can use.

The winner was FoldSat, by [Paolo Minetola]. His excellent design is a 3D printed folding case for a satellite that is built from just two 3D printed parts. The case can be snapped together and offers multiple ways to mount electronic components and sensors inside. [Paolo] estimates that it could save 40% time and 30% materials from existing CubeSat casings, which means more space inside and more time to build. It is an excellent example of how 3D printing can make things cheaper, easier and better, all at the same time.

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