Assemble Your (Virtual) Robotic Underground Exploration Team

May 26, 2020 by Roger Cheng 6 Comments

It’s amazing how many things have managed to move online in recent weeks, many with a beneficial side effect of eliminating travel making them more accessible to everyone around the world. Though some events had a virtual track before it was cool, among them the DARPA Subterranean Challenge (SubT) robotics competition. Recent additions to their “Hello World” tutorials (with promise of more to come) have continued to lower the barrier of entry for aspiring roboticists.

We all love watching physical robots explore the real world, which is why SubT’s “Systems Track” gets most of the attention. But such participation is necessarily restricted to people who have the resources to build and transport bulky hardware to the competition site, which is just a tiny subset of all the brilliant minds who can contribute. Hence the “Virtual Track” which is accessible to anyone with a computer that meets requirements. (64-bit Ubuntu 18 with NVIDIA GPU) The tutorials help get us up and running on SubT’s virtual testbed which continues to evolve. With every round, the organizers work to bring the virtual and physical worlds closer together. During the recent Urban Circuit, they made high resolution scans of both the competition course as well as participating robots.

There’s a lot of other traffic on various SubT code repositories. Motivated by Bitbucket sunsetting their Mercurial support, SubT is moving from Bitbucket to GitHub and picking up some housecleaning along the way. Together with the newly added tutorials, this is a great time to dive in and see if you want to assemble a team (both of human collaborators and virtual robots) to join in the next round of virtual SubT. But if you prefer to stay an observer of the physical world, enjoy this writeup with many fun details on systems track robots.

Spherical Quadruped Arduino Robot

May 21, 2020 by Orlando Hoilett 9 Comments

[Greg06] started learning electronics the same way most of us did: buy a few kits, read a few tutorials, and try your hardest to put a few things together. Sound familiar? After a while, you noticed your skills started increasing, and your comfort level with different projects improved as well. Eventually, you try your hand at making your own custom projects and publishing your own tutorials.

Few are lucky to have a first-project as elaborate as [Greg06’s] quadruped robot. We don’t know about you, but for some of us, we were satisfied with blinking two LEDs instead of just one.

[Greg06’s] robot has a quadruped based, housed within a 3D printed spherical body. The legs are retractable and are actuated by tiny servo motors inside the body. [Greg06] even included an ultrasonic distance sensor for the obstacle avoidance mechanism. Honestly, if it weren’t for the ultrasonic distance sensor protruding from the spherical body, you might think that the entire robot was just a little Wiffle ball. This reminds us of another design we’ve seen before.

If that weren’t enough, the spherical head can rotate, widening the range of the ultrasonic distance sensor and obstacle avoidance mechanism. This is accomplished by attaching another servo motor to the head.

Pretty neat design if you ask us. Definitely one of the coolest quadrupeds we’ve seen.

Wall-Climbing Robot Grabs Prize

May 19, 2020 by Bryan Cockfield 24 Comments

Gravity is a nice thing to have most of the time, but sometimes it would be nice to be able to ignore it for certain applications. Rock climbing, for example, would be much easier, as would performing bridge inspections in the way that a group of mechanical engineering cadets (students) at The Citadel, a military college in South Carolina, were tasked with doing. Frustrated with the amount of traffic backups that normal bridge inspections caused, they invented a robot that defies gravity, and won a $10k prize for their efforts.

The result is essentially an RC car with a drone built in, or looking at it another way it’s a drone with wheels. The car is able to drive on vertical surfaces to inspect the bridges by using its propellers to force itself onto the surface. The lack of complicated moving parts or machinery, like a cable suspension system or other contraption, makes this device exceptionally versatile for the task at hand, reduces the amount of time needed for inspections, and can do them more safely and without closing lanes of traffic. The group hopes to build a second prototype soon and present it to the Department of Transportation for approval for more widespread use.

The need for tools like these is in high demand now as well, especially in the United States where crumbling infrastructure is often not thought about, taken seriously, or prioritized. Even for bridges that aren’t major pieces of infrastructure, tools like these will prove to be very useful.

Thanks to [Ben] for the tip!

Robotic Basketball Hoop V2

May 19, 2020 by Bryan Cockfield 12 Comments

A few weeks ago, [Shane Wighton] created a basketball backboard which made it impossible to miss a shot even remotely close to the hoop. As a passive device, though, the backboard had its limits. Shots with tremendous velocity wouldn’t go in, and (like most backboards) it was missing facial recognition software. So he got to work on a second version which solves those issues, and takes a more active role in the game.

This version is flat, and looks largely unassuming until a game begins. The flat backboard is mechanized and includes a camera, so incoming shots can be analyzed in real-time while the backboard is moved into a position to direct the ball into the net. Or, since it does include facial recognition, the backboard can always send the ball away from the hoop, ensuring that [Shane] always wins basketball games no matter how many shots his opponent takes.

If you didn’t get a chance to see the original, we featured that a while back, and it’s truly a wonder when you learn about how much analysis went into creating the shape. The new version is even more impressive, doing all of that math in real time, and we can’t wait to see what [Shane] comes up with next.

Continue reading “Robotic Basketball Hoop V2” →

Whiteboard Plotter Rocks Three Colors And An Eraser

May 18, 2020 by Donald Papp 11 Comments

AutoWhiteboardBot’s business end, with three markers.

[td0g]’s AutoWhiteboardBot is not just any 3D printed whiteboard plotter, because it also sports a triple-marker carrier and on-board eraser! The device itself hangs from stepper motors, which take care of moving the plotter across the whiteboard, and the trick to making the three colors work was to incorporate retractable dry-erase markers. A spherical Geneva drive-based assembly on the plotter rotates the pen cartridge, and a plunger activates the chosen color. Erasing, arguably the easiest thing to do on a whiteboard, is done by a piece of felt. 3D printed parts are on Thingiverse and [td0g] says software is coming soon. It’s a clever device, especially the method of accommodating multiple colors with retractable markers.

AutoWhiteboardBot hangs from motors which pull it around, but we’ve also seen a SCARA-type robot writing away on a whiteboard. Watch the video embedded below, which begins with sped-up footage of AutoWhiteboardBot drawing in different colors as it slides across the board surface.

Continue reading “Whiteboard Plotter Rocks Three Colors And An Eraser” →

Building D-O, The Cone Face Droid

May 17, 2020 by Danie Conradie 10 Comments

For many of us, movies are a great source of inspiration for projects, and the Star Wars films are a gift that just keeps giving. The D-O droid featured and the Rise of Skywalker is the equivalent of an abandoned puppy, and with the help of 3D printing, [Matt Denton] has brought it to life. (Video, embedded below.)

D-O is effectively a two-wheeled self-balancing robot, with two thin drive wheels on the outer edges of the main body. A wide flexible tire covers the space between the two wheels, where the electronics are housed, without actually forming part of the drive mechanism. The main drive motors are a pair of geared DC motors with encoders to allow closed-loop control down to very slow speeds. The brains of the operation is an Arduino MKR-W1010 GET on a stack that consists of a motor driver, shield, IMU shields, and prototyping shield. [Matt] did discover a design error on the motor driver board, which caused the main power switching MOSFET to burst into flames from excessive gate voltage. Fortunately he was able to work around this by simply removing the blown MOSFET and bridging the connection with a wire.

The head-on D-O is very expressive and [Matt] used four servos to control its motion, with another three to animate the three antennas on the back of its head. Getting all the mechanics to move smoothly without any slop took a few iterations to get right, and the end result looks and moves very well. Continue reading “Building D-O, The Cone Face Droid” →

Printed Jig Is A Welding Rig

May 13, 2020 by Kristina Panos 17 Comments

[NixieGuy] was scheming to build robots with cable-driven joints when the pandemic hit. Now that component sourcing is scarce, he’s had to get creative when it comes to continuous cables. These cables need to be as seamless as possible to avoid getting caught on the pulleys, so [Nixie] came up with a way to weld together something he already has on hand — lengths of .45mm steel cable.

The 3D printed jig is designed to be used under a digital microscope, and even clamps to the pillar with screws. Another set of screws holds the two wires in place while they are butt welded between two pieces of copper.

[Nixie] adds a spot of solder paste for good measure, and then joins the wires by attaching his bench power supply set to 20V @ 3.5A to the copper electrodes. We love that [Nixie] took the time to streamline the jig design, because it looks great.

This just goes to show you that great things can happen with limited resources and a little bit of imagination. [Nixie] not only solved his own supply chain problem, he perfected a skill at the same time. If you don’t have a bench supply, you might be able to get away with a battery-powered spot welder, depending on your application.