Growing Aluminium-Copper Alloy Crystals Using Hydrogen

Having molten aluminium interact with atmospheric water forms a source of hydrogen which can be rather problematic if you’re trying to cast aluminium parts. As the molten metal cools down, the dissolved hydrogen is forced out, creating bubbles and other flaws that make aluminium foundries rather upset. While you can inject inert gases to solve the problem, you can also lean into this issue to make some rather fascinating aluminium crystals and geodes, as [Electron Impressions] recently did.

The key here is to use a eutectic Al-Cu alloy at around 45% Cu by weight, as this alloy readily forms large crystals as it cools down. With hydrogen injected into the molten metal, this hydrogen forms large bubbles inside the cooling metal with crystals clearly visible.

A way to create proper geodes involves very slow cooling and pouring off the still molten metal before the eutectic point is reached. As can be seen in this video, this creates a rather impressive looking geode after it’s been smashed open. This also gives a good clue as to how these geological features form in nature, although one does not typically observe Al-Cu alloy geodes in the wild.

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DIY Weather Stations Report In From Chernobyl

You’re probably not going to hang out around Chernobyl any time soon. Still, knowing the conditions there can both satisfy your curiosity and provide scientific value. To that end, [Yury Ilyin] has spent the last couple decades installing homebrew weather stations across the Exclusion Zone for his own interest. 

The remote weather stations that [Yury] builds all follow a similar design. Each runs on three 18650 lithium cells, charged via a small solar panel. Most of these cells were salvaged from old laptop battery packs. These cells are used to power a GPRS or WiFi communications module, along with a temperature, humidity, and pressure sensor, and a Geiger counter, because, well… it’s Chernobyl.

He has been lucky enough to keep costs down by finding an old generation GPRS SIM card that could be cloned and used across multiple devices, and thus far has had no trouble receiving signals from his many distributed stations. He’s been able to use his sensor network to track the gradual decline of radioactive emissions in the area from Cs-137, as well as keep an eye on the local weather conditions in an area few ever tread.

[Yury] has built over two dozen of these devices, and several have passed the test of time—with the lithium cells and cellular hardware surviving both high and freezing temperatures as well as the ravages of rain and time. He’s continued to refine the design over the years, starting out with an ATmega644 running the show, and later upgrading to STM32 microcontrollers.

We’ve explored distributed radiation sensor networks before, too, as well as many a remote weather station. Continue reading “DIY Weather Stations Report In From Chernobyl”

Flash Joule Heating Recovers The Good Stuff

Rare earth materials are a hot button topic these days. They’re important for everything from electric vehicles to defence hardware, they’re valuable, and everyone wishes they had some to dig up in their backyard. Lithium, too, is a commodity nobody can get enough of, with the demand for high-performance batteries grows each year.

When a material is desirable, and strategically important, we often start thinking of ways to conserve or recycle it because we just can’t get enough. In that vein, researchers have been developing a new technique to recover rare earth metals and lithium from waste streams so that it can be put back to good use.
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DIY Nuclear Battery With PV Cells And Tritium

Nuclear batteries are pretty simple devices that are conceptually rather similar to photovoltaic (PV) solar, just using the radiation from a radioisotope rather than solar radiation. It’s also possible to make your own nuclear battery, with [Double M Innovations] putting together a version that uses standard PV cells combined with small tritium vials as radiation source.

The PV cells are the amorphous type, rated for 2.4 V, which means that they’re not too fussy about the exact wavelength at the cost of some general efficiency. You generally find these on solar-powered calculators for this reason. Meanwhile the tritium vials have an inner coating of phosphor so they glow. With a couple of these vials sandwiched in between two amorphous cells you thus have technically something that you could call a ‘nuclear battery’.

With an approximately 12 year half-life, tritium isn’t amazingly radioactive and thus the glow from the phosphor is also not really visible in daylight. With this DIY battery wrapped up in aluminium foil to cover it up fully, it does appear to generate some current in the nanoamp range, with a single-cell and series voltage of about 0.5 V.

A 170 VAC-rated capacitor is connected to collect some current over time, with just under 3 V measured after a night of charging. In how far the power comes from the phosphor and how much from sources like thermal radiation is hard to say in this setup. However, if you can match up the PV cell’s bandgap a bit more with the radiation source, you should be able to pull at least a few mW from a DIY nuclear battery, as seen with commercial examples.

This isn’t the first time we’ve seen this particular trick. A few years ago, a similar setup was used to power a handheld game, as long as you don’t mind waiting a few months for it to charge.

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Ski Slopes For Laser Imaging

Lasers are cool and all, but they can be somewhat difficult to control at times. This is especially true when you have hundreds, thousands, or millions of lasers you need to steer. Fortunately, the MITRE Corporation might have created exactly what’s needed to accomplish this feat. While you might expect this to be done in a similar fashion as a DLP micro mirror array, these researchers have created something a bit different.

A ski slope like a MEMS array is used to contort light as needed. Each slope is able to be controlled in such a way so precise that entire images are able to be displayed by the arrays. This is done by using a “piezo-opto-mechanical photonic integrated circuit” or (POMPIC). Each slope is constructed from SiO2, Al, AlN, and Si3N4. All of these are deposited in such a way to allow the specific bending needed for control.

While quantum computing hasn’t hit these slopes yet, that doesn’t mean you can’t look into the other puzzles needed for the quantum revolution. Quantum computing is something that people have been trying for a long time to get right. Big claims come from all the big players. Take Microsoft, for example, with claims of using Majorana zero mode anyons for topological quantum computing.

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Testing Refrigerants And Capillary Tubes To Find Peak Performance

Heat lift graphs. (Credit: Hyperspace Pirate, YouTube)
Heat lift graphs. (Credit: Hyperspace Pirate, YouTube)

Although vapor-compression refrigeration is a simple concept, there are still a lot of details in the implementation of such a system that determines exactly how efficient it is. After making a few of such systems, [Hyperspace Pirate] decided to sit down and create a testing system that allows for testing of many of these parameters.

Some of the major components that determine the coefficient of performance (COP) of a heat pump or similar system include the used refrigerant, as well as the capillary tube diameter or expansion valve design. For the testing in the video three refrigerants are used: R600 (N-Butane), R134a (tetrafluoroethene, AKA Freon) and R290 (propane), with R134a being decidedly illegal in places like the EU. The use of R600 instead of R600A is due to the former allowing for a lower pressure system, which is nice for low-power portable systems.

The test rig has the typical fresh-from-the-scrap-heap look that we’re used to and love from [Hyperspace Pirate], but does exactly what it says on the tin, and is easy for any DIY enthusiast to replicate. Which compressor to pick for a specific refrigerant is also covered in the video, along with oil type and more.

For basic systems you’d use a simple capillary tube, whereas an airconditioner or similarly more complex system would use an adjustable valve design. With the rig you can test the efficiency of different tube diameters, with three sizes available in this version. Unfortunately the electronic expansion valve (EEV) that was going to be used didn’t get a chance to shine due to unforeseen events.

With the R134a and butane a COP of 2.0 – 2.5 was achieved when taking power factor into account, which was reasonable considering a compressor was used that targets R134a. Regardless, if you have ever felt like repurposing that old compressor from a fridge or AC unit, this might be a fun afternoon project.

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Magnetic Levitation Using An Induction Cooktop

Adding another item on the list of things you probably shouldn’t be trying at home, we got [Brainiac75] giving magnetic levitation a shot using an unmodified induction cooktop and aluminium foil. Although not ferromagnetic, it turns out that aluminium can be made to do interesting things in the magnetic field created by the powerful electromagnet that underlies the induction principle.

Interestingly, although there’s a detection circuit in these units that should detect the presence of an appropriate (ferromagnetic) object, it appears that even a thin sheet of aluminium foil can completely deceive it. The effect is that of a force pushing the foil away from the cooktop’s surface, with foil areas that remain close enough to the ferrite bars on the electromagnet even heating up enough to begin melting the aluminium.

After a bit of fun with various shapes and types of aluminium objects, the video moves on to a scientific explanation of what’s going on. The surface resistivity of the foil is similar enough to ferromagnetic cookware that it fools the sensor, after which the skin effect of aluminium induces a current. This then does the typical Lorentz force things.

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