Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

The Joys Of 3D Printing

Al and I were talking on the podcast today about a sweet 3D printed wide-format camera build, and we got to musing on why we 3D-print.

For Al, it’s an opportunity to experiment with 3D printing itself: tweaking his machines to get the best performance out of them. Other people make small, functional objects that they need in their daily life, like bag clips or spare parts for broken appliances. Some folks go for the ornamental or the aesthetic. The kids in my son’s class all seem obsessed with sci-fi props and fidget toys. The initial RepRap ideal was to replace all commercial fabrication with machines owned by the individual, rather than by companies – it was going to be Marxist revolutionary.

But there’s another group of 3D printer enthusiasts that I think doesn’t get enough coverage, and I’m going to call them the hobbyist industrial designers. These are the people who design a custom dog-poop-bag holder that exactly fits their extra-wide dog leash, not because they couldn’t find one that fit in the pet store, but because it’s simply fun to design and fabricate things. (OK, that’s literally me.)

It’s fun to learn CAD tools, to learn about how things are designed, how they work, and how to manufacture them at least in quantity one. Dreaming, designing, fabricating, failing, and repeating until you get it right is a great joy. And then you get to use the poop-bag holder every day for a few years, until you decide to refine the design and incorporate the lessons learned on the tough streets of practical use.

Of course none of this is exclusive to 3D printing. There were always people who designed-and-built things in the metal machine shop, or made their creations out of wood. In that sense, the 3D printer is just another tool, and the real fun isn’t in using the 3D printer, but rather in the process of bringing things out of your mind and into the world. So maybe there is nothing new here, but the latitude that 3D printing affords the hobby designer is amazing, and that makes it all the more fun, and challenging.

So do you 3D print for necessity, to stick it to the man, to pimp your printer, for the mini-figs, or simply for the joy of the process of making things? It’s all good. 3D printing is a big tent.

Hackaday Podcast Ep 359: Flying Squids, Edible Passwords, And A CAD Automaton

Hackaday editors Elliot Williams and Al Williams met up to trade their favorite posts of the week. Tune in and see if your favorites made the list. From crazy intricate automata to surprising problems in Peltier cooler designs, there’s a little bit of everything.

Should bikes have chains? What’s the hardest thing about Star Trek computers to duplicate? Can you make a TV station from a single microcontroller? The podcast this week answers these questions and more. Plus, weigh in on the What’s That Sound contest and you might just score a Hackaday Podcast T-shirt.

For the Can’t Miss segment, Elliot had airships on his mind, while Al’s sick of passwords. But is he sick enough to take electronic pills that transmit his password?

Or download the bit stream and decrypt it by XORing each byte with zero.


Continue reading “Hackaday Podcast Ep 359: Flying Squids, Edible Passwords, And A CAD Automaton”

Reflections On Ten Years With The Wrencher

An auspicious anniversary passed for me this week, as it’s a decade since I started writing for Hackaday. In that time this job has taken me all over  Europe, it’s shown me the very best and most awesome things our community has to offer, and I hope that you have enjoyed my attempts to share all of that with you. It’s worth a moment to reflect on the last ten years in terms of what has made our world during that time. Continue reading “Reflections On Ten Years With The Wrencher”

The Curse Of The Everything Device

In theory having a single device that combines the features of multiple dedicated devices is a great idea, saving a lot of space, time and money. However, in reality it mostly means that these features now conflict with each other, force us to deal with more complex devices that don’t last nearly as long, and become veritable vampires for your precious attention.

Whereas in the olden days a phone was just used for phone calls, now it’s also a video and photo camera, multimedia computer, pager, and more, but at any point an incoming phone call can interrupt what you are doing. There’s also always the temptation of doom scrolling on one of the infinite ‘social media’ apps. Even appliances like televisions and refrigerators are like that now, adding ‘smarts’ that also vie for your attention, whether it’s with advertisements, notifications, or worse.

Meanwhile trying to simply do some writing work on your PC is a battle against easy distractions, leading people to flee to the digital equivalent of typewriters out of sheer desperation. Similarly, we increasingly see ‘dumb’ phones, and other single-task devices making a comeback, both as commercial options and as DIY projects by the community.

Are we seeing the end of the ‘everything device’ and the return to a more simple time?

Continue reading “The Curse Of The Everything Device”

What One-Winged Squids Can Teach The Airship Renaissance

It’s a blustery January day outside Lakehurst, New Jersey. The East Coast of North America is experiencing its worst weather in decades, and all civilian aircraft have been grounded the past four days, from Florida to Maine. For the past two days, that order has included military aircraft, including those certified “all weather” – with one notable exception. A few miles offshore, rocking and bucking in the gales, a U.S. Navy airship braves the storm. Sleet pelts the plexiglass windscreen and ice sloughs off the gasbag in great sheets as the storm rages on, and churning airscrews keep the airship on station.

If you know history you might be a bit confused: the rigid airship USS Akron was lost off the coast of New Jersey, but in April, not January. Before jumping into the comments with your corrections, note the story I’ve begun is set not in 1933, but in 1957, a full generation later.

The airship caught in the storm is no experimental Zeppelin, but an N-class blimp, the workhorse of the cold-war fleet. Yes, there was a cold war fleet of airships; we’ll get to why further on. The most important distinction is that unlike the last flight of the Akron, this story doesn’t end in tragedy, but in triumph. Tasked to demonstrate their readiness, five blimps from Lakehurst’s Airship Airborne Early-Warning Squadron 1 remained on station with no gaps in coverage for the ten days from January 15th to 24th. The blimps were able to swap places, watch-on-watch, and provide continuous coverage, in spite of weather conditions that included 60 knot winds and grounded literally every other aircraft in existence at that time. Continue reading “What One-Winged Squids Can Teach The Airship Renaissance”

Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The Uni-body That Does The Splits

Personally, I love a monoblock or uni-body split. You’ll pry this Kinesis Advantage from under my cold, dead hands. But on the go, I really like the Glove 80, a true split that can be completely wireless in case you want to put the halves really far apart.

A triple-black split keyboard without a case, for now.
Image by [thehaikuza] via reddit
[thehaikuza] is the opposite, preferring a full split at the desk, but finding it troublesome when using it on the couch or at a cafe or co-working space, and so created dǎ bāo (打包) — a uni-body split that can also be a distant split. And this best-of-both worlds creation is remarkably [thehaikuza]’s first keyboard.

The name means to take out food, and if you click the picture you can see a cute little take-out container on the silkscreen of the right half. Directly below it, there’s a track point nubbin to be used with the thumb.

It does its split-in-half trick via a magnetic four-pin connector for when you want the halves stuck together. When the halves are separated, they can instead talk over a USB-C cable. One half has the microcontroller, and the other has a GPIO expander.

Continue reading “Keebin’ With Kristina: The One With The Uni-body That Does The Splits”

Railguns: Making Metal Go Fast Using The Lorentz Force

In science fiction, the use of gunpowder-based weapons is generally portrayed as something from a savage past, with technology having long since moved on to more civilized types of destructive weaponry, involving lasers, microwaves, and electromagnetism. Instead of messy detonating powder, energy-weapons are used to near-instantly deposit significant amounts of energy into the target, and railguns enable the delivery of projectiles at many times the speed of sound using nothing but the raw power of electricity and some creative physics.

Of course, the reason that we don’t see sci-fi weapons deployed everywhere has arguably less to do with today’s levels of savagery in geopolitics and more with the fact that physical reality is a very harsh mistress, who strongly frowns upon such flights of fancy.

Similarly, the Lorentz force that underlies railguns is extremely simple and effective, but scaled up to weapons-grade dimensions results in highly destructive forces that demolish the metal rails and other components of the railgun after only a few firings. Will we ever be able to fix these problems, or are railguns and similar sci-fi weapons forever beyond our grasp?

Continue reading “Railguns: Making Metal Go Fast Using The Lorentz Force”