Vintage Tube Tester Teardown

September 16, 2022 by Al Williams 12 Comments

[Mr. Carlson] has an old-style 1940-era radio tube tester, the kind that used to inhabit grocery and drug stores. It is in amazing condition and he was kind enough to tear it down for us. The tester is a Model X from the Radiotechnic Laboratory in Evanston Illinois and, like [Mr. Carlson], we were amused that one of the indicators on the device is a Ouija board-like “doubtful” reading. When it lights up, it looks amazing.

This is much older than the old “TV tube testers” we remember as a kid, but the idea is the same: you have a bad radio or TV with tubes in it, it is a fair bet that the problem is a tube. Even if you don’t know much about electronics, you can carefully remove the tubes, drive over to the drugstore, test your tubes and buy a replacement for any that are bad. Uniquely, this tester even had a speaker you could use to listen to the tube’s output while testing.

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Small Engine Failure Leads To Impromptu Teardown

September 1, 2022 by Tom Nardi 20 Comments

When the 6.5 HP (212 cc) Harbor Freight Predator engine in his kid’s go-kart gave up the ghost after some particularly hard driving, [HowToLou] figured it would be a good time to poke around inside the low-cost powerplant for our viewing pleasure. As a bonus, he even got it up and running again.

For an engine that has a retail price of just $160 USD, we’ve got to admit, the inside of the Predator doesn’t look too shabby. Admittedly, [HowToLou] determined that the cause of the failure was a blown connecting rod, but he also mentions that somebody had previously removed the engine’s governor, allowing it to rev up far beyond the nominal maximum of 3,600 RPM. No word on who snuck in there and yanked the governor out, but we’re betting it wasn’t the 7-year old driver…

Replacing the connecting rod meant taking most of the engine apart, but for our education, [HowToLou] decided to take it a bit further and remove everything from the engine. After stripping it down to the block, he re-installs each piece while explaining its function. If you’ve ever wanted to see what makes one of these little engines tick, or perhaps you’ve got a Predator 212 cc in need of a repair or rebuild, the presentation is a fantastic resource.

Incidentally, this isn’t the first time we’ve seen the go-kart in question — back in June, we covered the unique electric reverse that [HowToLou] came up with for it.

MH-Z19-like NDIR CO2 Sensor HC8 Found And Explored

August 31, 2022 by Maya Posch 7 Comments

While on the search for an alternative to directly buying the fairly expensive MH-Z19 CO2 sensor, [spezifisch] came across a ‘BreeRainz’ branded gadget (also found under other brands) that claimed to use an NDIR (Non-Dispersive Infrared) sensor for measuring CO2 levels, while costing only €25. This type of sensor allows for CO2 levels to be measured directly, rather than inferred, making them significantly more precise.

The BreeRainz DM1308A device cracked open.

After cracking the gadget open (literally, due to the hidden screws), the CO2 sensor is clearly visible. While superficially identical to an MH-Z19, the NDIR sensor is actually called ‘HC8’, is produced by 广州海谷电子科技有限公司 (Guangzhou Haigu Electronic Technology Co., Ltd.). While being pin-compatible with the MH-Z19, its UART protocol is not the same. Fortunately there is a datasheet to help with implementing it, which is what [spezifisch] did.

This raises the question of whether harvesting NDIR CO2 sensors like this is worth it to save a few Euros. A quick look on German Amazon shows that the device in question currently costs €35, while a genuine MH-Z19 can be bought for €25 or less. There are also many MH-Z19 models (B, C and D), which cover an even wider price range. All of which points to finding an NDIR sensor-containing device can be interesting when it’s on sale, but if all you care about is the sensor itself, it’s probably best to just buy them directly.

Frequency Counter Restoration Impeded By Kittens

August 24, 2022 by Al Williams 12 Comments

We think of digital displays as something you see on relatively modern gear. But some old gear had things like nixies or numitrons to get cool-looking retro digital displays. The HP 521A frequency counter, though, uses four columns of ten discrete neon bulbs to make a decidedly low-tech but effective digital display. [Usagi Electric] has been restoring one of these for some time, but there was a gap between the second and third videos as his workshop became a kitten nursery. You can see the last video below.

In previous videos, he had most of the device working, but there were still some odd behavior. This video shows the final steps to success. One thing that was interesting is that since each of the four columns are identical, it was possible to compare readings from one decade to another.

However, in the end, it turned out that the neon bulbs were highly corroded, and replacing all the neon bulbs made things work better. However, the self-check that should read the 60 Hz line frequency was reading 72 Hz, so it needed a realignment. But that was relatively easy with a pot accessible from the back panel. If you want to see more details about the repair, be sure to check out the earlier videos.

We love this old gear and how clever designers did so much with what we consider so little. We hate to encourage your potential addiction, but we’ve given advice on how to acquire old gear before. If you want to see what was possible before WS2812 panels, you could build this neon bulb contraption.

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Soviet-Era Test Gear Defects To YouTube

August 22, 2022 by Al Williams 3 Comments

If you want to work on communication gear — especially in the 1960s — you probably wanted a VTVM (a vacuum tube voltmeter), a way to generate frequencies, and a way to measure frequencies and power. The Soviet military had a piece of portable gear that could do all of this, the IK-2, and [msylvain59] shows up how one looked on the outside and the inside in the video below. Be warned, though. The video is hard to stop watching and it runs for over an hour, so plan accordingly.

We don’t read Russian, but based on the video, it looks like the lefthand piece of gear is a frequency generator that runs from 20 to 52 MHz and a power meter. The right-hand instrument is a VTVM that has some way to measure frequency and the center section is a quartz crystal frequency standard.

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Fridge Compressor Teardown Reveals Engineering Compromises

August 20, 2022 by Jenny List 108 Comments

Probably one of the most reliable devices you will have in your house is the refrigerator, as its compressor has the minimum of moving parts and carries its own lubrication. It’s not uncommon to find fridges many decades old still in use, and fridges are far more likely to be discarded due to broken fittings rather than a failed compressor. An interesting teardown of a failed fridge compressor comes from [turbokinetic], who gives us a professional analysis of how shortcomings in its construction caused it to fail. It’s both an opportunity for a look at the inside of a fridge compressor, and a commentary on the quality of consumer grade hardware.

Electrically the unit seemed unhurt, but the motor wouldn’t pump anything. Cutting the lid off revealed the motor, and it was soon established that the bearing had failed. As the teardown proceeded the conclusion was that the fault lay in the oil being too low viscosity. The designer had picked a very light oil in pursuit of low friction for lower energy consumption, but had ended up with one too light to provide adequate coverage within the bearing. The compressor has a lifetime of around ten years baked into it from manufacture, whether the designer intended it to or not.

You can see the full video below the break, but meanwhile this isn’t the first fridge compressor we’ve seen.

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Mapping Out The LEDs On An Outlet Tester

August 9, 2022 by Tom Nardi 13 Comments

The concept of an outlet tester is pretty simple: plug the gadget into a suspect wall receptacle, and an array of LEDs light up in various patterns to alert the user to any wiring faults. They’re cheap, reliable, and instantaneous. Most people wouldn’t give them much more thought than that, but like any good hacker, [Yeo Kheng Meng] wanted to know how these devices worked.

After picking up a relatively advanced model that featured an LCD display capable of showing various stats such as detected voltage in addition to the standard trio of LEDs, he started by using some test leads to simulate various fault conditions to understand the basic principle behind its operation. The next step was to disassemble the unit, which is where things went briefly sideways — it wasn’t until [Yeo Kheng Meng] and a friend had nearly cut through the enclosure that they realized it wasn’t ultrasonically welded liked they assumed, and that the screws holding it together were actually hidden under a sticker. Oops.

The write-up includes some excellent PCB shots, and [Yeo Kheng Meng] was able to identify several components and ascertain their function. He was even able to find some datasheets, which isn’t always such an easy task with these low-cost devices. Unfortunately the MCU that controls the device’s more advanced features is locked away with a black epoxy blob, but he was able to come up with a schematic that explains the rather elegant logic behind the LED display.

This isn’t the first time [Yeo Kheng Meng] has taken apart an interesting piece of hardware for our viewing pleasure, and given the fine job he does of it, we hope it’s not the last either.