The Hackaday Prize

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Carbon fiber weaving robot!

Hackaday Prize Entry: Weaving Carbon Fiber With Industrial Robots

July 14, 2015 by 24 Comments

Oh to have a 6-axis robot arm to play with… For [Basia Dzaman’s] final graduation project for School of Form, she designed and 3D printed an end effect tool for an industrial KUKA robot — for weaving carbon fiber.

Through an iterative design process, she developed many prototypes of the tool until the one you see above. It’s capable of holding a Dremel multi tool which can be used to drill into a work surface for installing pegs which make up the custom weaving jig. The pegs (nails) are then installed by hand so that the robot can thread carbon fiber — fed through an epoxy bath as it is dispensed — onto the jig. In the example, she shows a traditional Polish handcraft called Snutki (a type of stitching), wrapping the carbon fiber in patterns around the pegs. Once the epoxy cures, a strong structure can be removed.

Remember the 6-axis robot that can 3D print in metal, and is currently working on 3D printing a bridge? [Basia’s] design could do similar things, for a completely different industry. You can check out [Basia]’s video for the project below.

The 2015 Hackaday Prize is sponsored by:

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Free 3D printing in NY

FREE 3D Printing In New York?

July 14, 2015 by 20 Comments

Looking to prototype some of your designs for the Hackaday Prize? Miss the Shapeways Gift Card Giveaway we did? Well if you happen to live in NYC, [John Tirelli] just wrote in to tell us about a FREE 3D printing lab!

That’s right — free. They don’t even charge for materials.

And we aren’t talking about a bunch of community rickety RepRaps falling apart in someone’s college dorm, nope, this place has CAD workstations with SolidWorks licenses, industrial Stratasys printers (Fortus 250mic, SST 1200 es, and a uPrint SE Plus) — not to mention a Roland LPX-1200 DS 3D laser scanner! Oh, and they’re getting a Fortus 400 and Connex 3 Objet soon!

It’s all thanks to a grant for Haverstraw Rockland Community College, which allowed them to open up this Smart Lab.

RCC’s 3D Printing Smart Lab offers manufacturers a proof-of-concept center where they can evaluate, customize, and expedite prototypes in a sandbox environment. The Smart Lab’s services are available to New York companies free of charge. Assistance is provided by RCC staff and CAD (Computer Assisted Design) students.

How awesome is that? Sounds like you do have to be a New York Company… but you filed that LLC paperwork, right?

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Hackaday Prize Entry: Tracking Rhinos With UAVs

July 13, 2015 by 17 Comments

For his Hackaday Prize project, [tlankford01] is using RC planes and UAVs as an anti-poaching system for rhinos and elephants. It’s a laudable goal for sure, but the conditions of this use case make for some very interesting engineering challenges.

The design goals [tlandford] has set are relatively simple for a bush plane, but building a plane that can fly 200km with a 6kg payload and return to base is a challenge that isn’t usually taken up by RC enthusiasts. For this project, [tlandford] is using an entirely 3D printed airframe, with living hinges printed right into the control surfaces. That in itself is pushing the limits of amateur airframes, but [tlandford] isn’t stopping there.

This UAV system will be completely automated, with a single ground control system taking care of controlling a swarm of planes, pointing a tracking antenna, and connecting to the Internet for observation or control from anywhere in the world.

The project that has seen a lot of improvement since it was entered in last year’s Hackaday Prize. The addition of a completely 3D printed airframe is a big one, and replacing the RVJet with something that looks a bit more like a glider should increase the loiter times over the target. There’s a video of the Icarus flying available below. If you also have a UAV project entered in The Hackaday Prize, there is now one obvious choice of what music you should use.

The 2015 Hackaday Prize is sponsored by:

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Hackaday Prize Entry: 3D Printed Modular Keyboard

July 12, 2015 by 24 Comments

There is a big community of people creating all kinds of synthesizers, but until now no one has attempted to make a keyboard controller like the one [Tim] created. Not only has he created the keyboard synthesizer, but he’s developed one that is modular and 3D printed so you can just expand on the synth you have rather than go out and buy or build a new one.

The design has a lot useful features. Since the design is modular, you can 3D print extra octaves of keys if you need, and simply build off of the existing keyboard. The interior has mounts that allow circuit boards to be screwed down, and the exterior has plenty of available places to put knobs or sliders. Anything that could possibly be built into a synthesizer is possible with this system, and if you decide you want to start small, that’s possible too!

All of the design files are available from Pinshape if you want to get started. The great thing about this controller is that you could use a 555-based synth in this keyboard controller, or a SID synth, or any other synth you could think of!

The 2015 Hackaday Prize is sponsored by:

Hackaday Prize Entry: A Very Small Power Grid

July 11, 2015 by 26 Comments

If it hasn’t been made readily apparent to you by now, power grids are astonishing marvels of technology and quite possibly one of the greatest engineering feats of history. Learning how these systems work is easy in theory, but in practice you will be shot if you try to screw around with at a power station. [Tim] and [Marissa] figured there must be an easier way to learn about power grids so they made their own. It’s small, but it still has everything you’d find in high voltage power lines, minus a hundred kilovolts or so.

This mockup of a power grid simulates a power plant by taking a normal DC motor and connecting that to an alternator and transformer. This is two of the simulated generation points, with the third AC/AC power supply serving as a reference generator for synchronizing phase and frequency. It’s only 12V at 60Hz, but it gets the job done.

A power grid isn’t power plants – there’s also transmission line theory. For this, [Tim] and [Marissa] have a few boards packed with inductors to simulate power lines. There are boards for simulated loads, and synchronization systems built on the MSP430.

In the video below, [Marissa] goes over all the ins and out of the system. It’s very well made and excellent for teaching something that can’t be demonstrated without a practical example.

The 2015 Hackaday Prize is sponsored by:

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Hackaday Prize Entry: A Clock For Alternate Timebases

July 10, 2015 by 15 Comments

There is a strange clock in the waiting room of Lord Vetinari, Patrician of Ankh-Morpork. While this clock keeps accurate time overall, the ticks and tocks are out of sync, occasionally missing a tick altogether. The net effect is one of turning one’s brain into a sort of porridge.

Yes, a Vetinari Clock has made its way into The Hackaday Prize. This isn’t a clock that’s random yet accurate over long time spans; this is a complete replacement for run-of-the-mill clock movements you can find at any craft store.

In addition to the Vetinari Clock, [Nick Sayer]’s Crazy Clock can be programmed as a sidereal clock (3m 56s fast per day), a Martian clock (39m 36s slow per day), and a tidal clock (50m 28s slow per day), as well as some ‘novelty’ modes that still have 86400 ticks per day ranging from subtle to ‘clown car’ levels of craziness.

[Nick] is gunning for the ‘best product’ category for the Hackaday Prize, and for that he’s designing a board to be a direct replacement for the board in a Quartex Q80 clock movement. With this new board, [Nick] can replace the electronics in this movement in just a few minutes. Being built around an ATtiny45 means it’s infinitely hackable. A clock with this movement would be a great product, although judging from the video below, not one we would want to be around all day.

The 2015 Hackaday Prize is sponsored by:

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15 Quadcopters For Hackaday Prize Entries

July 10, 2015 by 10 Comments

We’re busy giving away tens of thousands of dollars in prizes for Hackaday Prize entries, and that’s before the contest even ends. Last week, we put a call out for projects with wings, wheels, and propellers, and now we’re doling out some fun Crazyflie 2.0 quadcopters  to the winners. Here’s the lucky winners, in no particular order:

WINNERS OF 15 CRAZYFLYE QUADCOPTERS

Congrats to all the winners.

This week’s contest is for the best human interface, the winners of which will receive laser cutting time through Ponoko. If you need a control panel for all those switches and buttons, this is the contest to get in on. The deadline to enter the Human Interface contest is Thursday, 7/16/15, so:

Good luck, and remember to vote in this week’s round of community voting.

The 2015 Hackaday Prize is sponsored by: