Going Mobile With Your Air Tools

October 16, 2013 by Phillip Ryals 34 Comments

If you’ve ever worked with air tools outside of a shop setting, you know that lugging the air hose around can get more and more annoying the further away you are from the compressor. [headsplosive] posted a video (embedded after the break) showing how to go mobile with your air tools.

Air tanks made for paintball are high-pressure in a tiny space, and make a very convenient energy source. In this case, [headsplosive] used a 68 cubic inch, carbon fiber wrapped tank rated at 4500psi. The normal regulator only steps that pressure down to 800psi, so he added a second regulator to hit the 120-140psi that air tools need. He then attached a ‘remote line’, or a coiled high-pressure hose, and added a standard air tool coupler at the end.

The yield is pretty impressive. With a half-charge of the tank, he managed to drive 100 two-inch nails. [headsplosive] has a scuba tank handy, and uses that to recharge the paintball tank. He estimates a scuba tank will last you about 2000 shots from a nailer, and only costs about $7.50 to recharge. Not bad at all. We can’t help but wonder how long you’d get out of an air-powered cutoff wheel, or even a hammer drill. While the parts aren’t terribly cheap unless you buy them used, it will still pay for itself in convenience if you have the need.

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Electric Bicycle Hack Is Hilariously Simple

October 8, 2013 by Marsh 40 Comments

Necessity may be the mother of invention, but limited resources give birth to some of the best hacks. [joejoeboom’s] 5-minute electric bike conversion probably can’t drive you into the next town, but it can scoot you around your neighborhood.

[jojoeboom] found a cordless drill at a local hardware store for $15, which he simply zip-tied to the bicycle’s frame. He positioned the drill so the chuck pressed firmly against the side of the bicycle’s rear wheel, creating a simple friction drive system. To create a throttle, [joejoeboom] strapped a spare hand brake to the handlebar and wrapped the brake’s cable around the drill’s trigger. Several carefully placed zip ties hold everything in place and allow the cable to tug at the trigger when the hand brake is squeezed.

Watch the bike poking around in a video below, and for some extreme contrast check out the 102-mph bicycle build from earlier this summer.

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JTAGulator Finds Debug Interfaces

October 2, 2013 by Adam Fabio 25 Comments

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[Joe Grand] has come up with a tool which we think will be useful to anyone trying to hack a physical device: The JTAGulator. We touched on the JTAGulator briefly during our DEF CON coverage, but it really deserves a more in-depth feature. The JTAGulator is a way to discover On Chip Debug (OCD) interfaces on unfamiliar hardware.

Open any cell phone, router, or just about any moderately complex device today, and you’ll find test points. Quite often at least a few of these test points are the common JTAG / IEEE 1149.1 interface.

JTAG interfaces have 5 basic pins: TDI (Test Data In), TDO (Test Data Out), TCK (Test Clock), and TMS (Test Mode Select), /TRST (Test Reset) (optional).

If you’re looking at a PCB with many test points, which ones are the JTAG pins? Also which test points are which signals? Sometimes the PCB manufacturer will give clues on the silk screen. Other times you’re on your own. [Joe] designed the JTAGulator to help find these pins.

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Electrified Yard Equipment Hauls Grass

October 2, 2013 by Adam Fabio 45 Comments

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[AmpEater] spent the summer converting yard equipment from internal combustion to electric power. The conversions run from a relatively tame Wheel Horse, to an insane Cub Cadet. The Wheel Horse lost its Kohler engine in favor of a hydraulic pump motor from a crown forklift. 48 volt power is supplied by MK lead acid gel cells. An Alltrax 300 amp controller keeps this horse reigned in.

On his Reddit thread, [AmpEater] says he is especially proud of his Cub Cadet zero turn ride on mower. For those who aren’t up on lawn implement terminology, a “zero turn” means a mower with zero turning radius. Zero turn mowers use two large wheels and tank style steering to turn within their own radius. We bet this style mower would also make a pretty good robot conversion, however [AmpEater’s] zero turn is still setup for cutting the grass.

After pulling the V-twin motor the 48 volt Motenergy ME-1004 was put in place. Batteries are 3 x Enerdel 48V 33 amp hour lithium ion packs. The packs are wired in series to provide 144V nominal. Right about here is where our brain started to melt. A 48V motor on 144V has to mean magic smoke, right? This is where the motor controller magic comes in.

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Upgrading Cordless Drill Batteries To Lithium

September 29, 2013 by Marsh 27 Comments

Cordless power tool battery replacements are expensive: you can easily spend $100 for a NiCd pack. [henal] decided to skip nickle-based cells and cut out the middleman by converting his old cordless battery packs to inexpensive hobby lithium cells. These batteries appear to be Turnigy 3S 1300mAh’s from Hobbyking, which for around $10 is a great bargain. As we’ve explained before, lithium batteries offer several advantages over NiMH and NiCd cells, but such a high energy density has drawbacks that should be feared and respected, despite some dismissive commenters. Please educate yourself if you’ve never worked with lithium cells.

[henal] gutted his dead battery packs and then proceeded to prepare the lithium replacements by soldering them to the cordless pack’s power connectors. To keep charging simple, he also branched off a deans connector from power and ground. After cutting some holes in the pack for access to the balancing connector and deans connector, [helan] went the extra mile by soldering on a DIN connector to the balancing wires, which he then securely glued to the side of the case.

We’ve featured lithium power tool replacements before, and these Turnigy packs pose the same problem: they don’t appear to have any low voltage cut-off protection. Check out some of the comments for a good solution.

An Oscilloscope On Your Wrist

September 27, 2013 by Adam Fabio 36 Comments

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Calculator watches were the Geek cred of the 80’s. Today everyone is getting smart watches. How can the hip Geek stay ahead? [Gabriel Anzziani] to the rescue with his Oscilloscope Watch! [Gabriel] has made a cottage industry with his micro test tools. We’ve featured his Xprotolab and Xminilab on here on Hack a Day more than once. The Oscilloscope Watch basically takes all the features of the Xprotolab and squeezes them down into a wrist watch.

The Oscilloscope Watch includes an oscilloscope, a logic analyzer, an arbitrary waveform generator, and of course it tells time. The Oscilloscope Watch’s processor is the AVR XMega128. [Gabriel] has even included a link to the schematics (PDF) on his Kickstarter page. We really like that 3D printed case, and hope [Gabriel] opens up his CAD designs for us to work with.

Like its predecessors, the Oscilloscope watch won’t be replacing your Tektronix scope, or even your Rigol. Much like a Swiss army knife or Leatherman tool, the Oscilloscope Watch packs a bunch of tools into a small package. None of them are as good as a full-sized tool, but in a pinch they will get the job done. If you are wondering where the probes connect. [Gabriel] states on the Kickstarter page that he will design a custom 9 pin .100 connector to BNC adapter to allow the use of standard probes.

The screen is the same series of Sharp Memory LCD’s used in the Pebble watch. [Gabriel] chose to go with the FPC version of the Sharp LCD rather than the zebra connector. We’ve learned the hard way that those flex circuits snap at the LCD glass after only a few flexes. Hopefully this won’t impact the hackability of the watch.

An Improvised ATtiny2313 Logic Analyzer

September 27, 2013 by Brian Benchoff 13 Comments

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After banging his head against a wall trying to get a PS/2 interface to work, [Joonas] decided he needed a dedicated logic analyzer. He didn’t need anything fancy; writing bits to a serial port would do. He came up with a very, very simple ATtiny2313-based logic analyzer that can capture at 50+ kHz, more than enough for a PS/2 port.

The hardware for [Joonas’] build is a simple ATtiny2313 breadboard adapter, an FTDI Friend, and not much else. The 2313 has eight input ports on one side of the chip, making attaching the right logic line to the right port a cinch.

The highs and lows on each logic line are sent to a computer over the FTDI chip, converted into OLS format, and piped into Open Sniffer to make some fancy graphs.

[Joonas] was able to capture PS/2 signals with his logic sniffer, so we’ll call this project a success. However, there were a few problems that made this project a little more trouble than it was worth: there is no easy way to turn a serial dump into a binary file, Putty didn’t allow suppressing output to the terminal, and Mac serial ports twinkling above 115.2 kbps don’t work natively. Still, the project did its job, and we couldn’t ask for anything more.

[via Dangerous Prototypes]