Add A Clean Room To Your Workshop

March 9, 2010 by Mike Szczys 28 Comments

I Heart Robotics has posted a guide for building your own clean room. They’ve been clever with their materials, starting with heavy-duty shelving to provide the framework. We like that idea, it allows you to position your workspace at whatever height you desire.

The side walls are MDF painted with white enamel. Light, power, and tools are mounted to these walls. To keep things clean, a ventilation system uses a vacuum filter and 12V fans to keep filtered air moving in and dirty air out.

Maybe now we’ll be able to pull off that window hack without killing our hard drive.

[Thanks Mawitö and Ciric]

USB Oscilloscope

March 5, 2010 by Mike Szczys 21 Comments

Here’s a USB oscilloscope project from a few years back. It’s easy to build on a single-sided PCB and very cheap because it uses just a handful of parts. At the center, an ATtiny45 microcontroller uses its ADC capabilities for the two traces and also handles the USB connectivity. The internal oscillator is used and trimmed up for accuracy by referencing the USB clock. On the PC side of things, a program written in C# displays the data coming over the serial bus. Quick, small, and useful; a schematic, board layout, firmware, and PC software sources are all available for download.

[Thanks Shri]

Vacuum Pick And Place For SMD Parts

March 3, 2010 by Caleb Kraft 20 Comments

[Pete] has written up this in depth how-to on building a vacuum pick and place from an aquarium pump and a pen. The pump conversion to vacuum is extremely simple, with a slight modification to a valve being all that is necessary. The pen is only slightly more involved, but still extremely simple. This entire project could be done in an evening for less than $30. If you’re doing a ton of SMD work, it could be a no-brainer.

[thanks Drone]

Open Source Logic Analyzer

February 28, 2010 by Mike Szczys 88 Comments

Hackaday alum [Ian Lesnet] has been working in cahoots with a dedicated team of developers to produce the OpenBench Logic Sniffer. This caseless logic analyzer can operate at 100MHz and sample 32 channels at once. Better yet, a digital oscilloscope add-on is in the works. The pre-order comes in at $45, that’s a lot of functionality for just a few greenbacks. We’ve embedded a demo video after the break that details installing and using this device under Ubuntu.

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Drilling Perfectly Centered Holes

February 26, 2010 by Jakob Griffith 38 Comments

If you’ve ever been caught in the situation of needing to drill a clean straight hole down the center of a bolt or rod, you’ve probably tried and ended up with a broken bit or tilted hole, and a ton of cursing to boot.

[Vik] let us know about this nifty trick for drilling ‘down the middle’ using a simple hobby drill press and vice. He claims it’s ‘physics guiding the bit’ but in reality its just crafty use of a chuck. Either way the quick trick works, and will hopefully save a lot of hackers some headaches in the future.

Let us know in the comments if you have any simple quick tips that you use when you’re out in the shop.

Nokia USB Cable Is USB-to-Serial In Disguise

February 25, 2010 by Mike Szczys 43 Comments

[Jethomson] worked out a way to use a Nokia USB cable at a USB to Serial cable. He was able to pick up one of these cables for less than $3 delivered. A little probing worked out which conductors go with the appropriate signals and from there he developed a way to protect the 3.3v signal levels with a voltage divider.

It’s not surprising that this works, having seen [Will O’Brien’s] post covering serial communications on Nokia phones. In that post we learned that the Nokia phones are using TTL communications. Once you’ve completed [Jethomson’s] modifications to the cable you can follow his examples for using this in conjunction with an Arduino.

10-bit Rotary Precision For Servos

February 24, 2010 by Mike Szczys 22 Comments

[Antonb] added 10-bit encoding to a standard servo. He’s removed the potentiometer, separated its shaft and used it to rotate a small magnet. By sandwiching an AS5040 rotatory encoder IC into the servo’s housing he can now measure the precise orientation of the servo horn. This is made easier by his tiny breakout board for the chip. If you want to layout your own PCB you can download the EagleCAD files for this device. Take a look at the final product in the clip after the break.

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