Pneumatic Can Crusher Awaits Your Command

April 26, 2021 by Tom Nardi 22 Comments

A powerful robot awaiting for a verbal command to crush its foes might sound like something from a science fiction film, but now it’s a permanent fixture of the [Making Stuff] garage. (Video, embedded below.) Thankfully this robot’s sworn enemy are aluminum cans, and the person controlling it with their voice isn’t a maniacal scientist, just a guy who’s serious about recycling. Well, we hope so anyway.

The star of the show is a heavy duty wall-mounted can crusher that [Making Stuff] built from some scrap steel and a pneumatic cylinder hooked up to the garage’s compressed air system. A solenoid operated valve allows an Arduino with attached ESP-01 to extend the cylinder whenever the appropriate command comes over the network. In this case, the goal was to tie the crusher into Google Assistant so a can would get smallified whenever one of Google’s listening devices heard the trigger phrase.

Obviously, those who’d rather keep Big Data out of their recycling bin don’t have to go down the same path. But that being said, having to give a specific voice command to activate the machine does provide a certain level of operational safety. At least compared to trusting some eBay sensor to tell the difference between an aluminum can and a fleshy appendage.

After crushing a few cans with his new toy, [Making Stuff] noticed a fairly troubling flaw in the design. Each time a can was crushed he had to reach into the maw of the machine to push its little flattened carcass out of the way. In other words, he was one bad line of code away from having one good hand.

The solution ended up being a new hose that runs from the exhaust port of the valve to the crushing chamber: once the cylinder retracts, the air exiting the valve pushes the crushed can out the rear of the machine and into a waiting pail underneath. Very slick.

Even if you’re not interested in the voice control aspect, this is a great design to base your own can crusher on. While it’s always a treat when a fully automatic crusher comes our way, we’ll admit the challenges of getting one to work reliably probably aren’t worth the hassle.

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Building A Gas-Powered Pressure Washer

April 23, 2021 by Lewin Day 23 Comments

While you can always buy the tools you need, there’s something to be said for the satisfaction gained when you pick up a tool you built yourself. [Workshop From Scratch] has built a following out of building his own gear, the latest of which involved putting together a gas-powered pressure washer.

The key to the build was to keep things completely self-contained. All the consumables – water, soap, and wax – are kept onboard the washer to avoid having to run hoses and so on. A small gas engine is the heart of the build, hooked up to a high-pressure water pump. It even comes complete with a starter motor, making it a certified luxury garden tool. It’s also hooked up to two tanks holding cleaning solutions for car washing purposes, which feed into the pump via an auxiliary port for mixing. It’s all assembled on a custom steel frame welded together from rectangular hollow sections.

It’s a build that demonstrates how you can use your skills to build tools that suit your workflow, rather than just putting up with whatever is available off-the-shelf. We’ve seen his work before, too – building other tools like this motorised plasma cutter. Video after the break.

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Woofer-Based Parts Cleaner Bounces To The Beat

April 22, 2021 by Kristina Panos 27 Comments

Is there anything more satisfying than building a useful machine from mostly junk? We think not. [ke4mcl] is a big fan of reusing and repurposing things before settling for the recycle bin, and was in the market for a vibratory parts tumbler to quickly clean off old, rusty bits and bobs in the course of repairing old electronics. For just $10, most of which went into a new tube of RTV silicone, [ke4mcl] built their own tumbler and came away with a reusable amplifier setup in the process.

We’ve all seen speaker cones dance, and they are definitely our favorite way to observe non-Newtonian fluids. This old woofer can still move, so it’s got a second life shaking sand and screws around until they’re somewhat shiny. The ideal woofer for this purpose has a rubber surround — that’s the ring that connects the speaker cone to the frame. [ke4mcl]’s foam-surrounded woofer works just as well, though it may not last as long.

After scrounging a container with a screw-top lid that fits the woofer perfectly, [ke4mcl] joined them together with a bead of RTV silicone. Since there weren’t any amplifiers lying around, [ke4mcl] spent a few bucks on a class D amplifier board and found a spare laptop brick to power it. An old phone with a tone generator app gets the sand churning with a friendly sine wave, which you can see in the videos after the break.

We think it’s particularly nice to keep things like fire extinguishers out of the landfill. If you don’t need a parts tumbler, why not use one to make your own refillable, re-pressurizable solvent container?

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Adjustable, Piston-Damped Hammer

April 19, 2021 by Bryan Cockfield 27 Comments

When all you have is a hammer, every problem is a constant quest for an even better hammer, as the popular saying goes. At least, that seems to be [Ebenisterie Éloïse]’s situation. She wanted a deadblow hammer that not only had an aesthetically pleasing wood and brass construction, but also one that included adjustable dampers to make sure that each hammer swing is as efficient as possible.

For those unfamiliar with specialty hammers, dead blow hammers typically have some movable mass such as sand or lead shot within the hammer head. This mass shifts forward when the hammer strikes an object, reducing rebound of the hammer off of the object and transferring more energy into each strike. This hammer omits a passive mass in favor of four custom-machined brass tubes, each of which holds a weighted fluid, a spring, and brass weight. Each piston acts as a damper in a similar way to a shock absorber on a vehicle, and a screw and o-ring at the top of each one allows them to be adjustable by adding different weight fluids as needed. Some detailed testing of the pistons shows a marked improvement over any of the passive mass varieties as well.

Not only is this an incredible amount of detail and precision for a tool that is often wielded in a non-precise way (at least among those of us for who aren’t skilled craftspeople), but it is also made out of wood, leather, and brass which gives it an improved look and feel over a plastic and fiberglass hammer that is typical of most modern deadblow hammers. It even rivals this engineer’s hammer with its intricate custom engraving in craftsmanship alone.

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Power Supply Uses Thin Form Factor

April 19, 2021 by Al Williams 8 Comments

We’ve seen lots of power supply projects that start with an ATX PC power supply. Why not? They are cheap and readily available. Generally, they perform well and have a good deal of possible output. [Maco2229’s] design, though, looks a lot different. First, it is in a handsome 3D-printed enclosure. But besides that, it uses a TFX power supply — the kind of supply made for very small PCs as you’d find in a point of sale terminal or a set-top box.

Like normal PC supplies, these are inexpensive and plentiful. Unlike a regular supply, though, they are long and skinny. A typical supply will be about 85x65x175mm, although the depth (175mm) will often be a little shorter. Compare this to a standard ATX supply at 150x86x140mm, although many are shorter in depth. Volume-wise, that’s nearly 967 cubic centimeters versus over 1,800. That allows the project to be more compact than a similar one based on ATX.

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Exploring Op Amp Loading

April 18, 2021 by Al Williams 13 Comments

Op amps are generally pretty easy to apply, but there are some practical nonideal behaviors you have to keep in mind. [EEforEveryone] takes a test board with some 2X amplifiers on it and — after some fiddling around with the scope probes — demonstrates the effect of capacitive loading on the output of an op amp. (Video, embedded below.)

The op amp in question is the OP07. In fact, there are two identical opamps looking at the single input. The output of one op amp feeds directly to the scope probes. The second one passes through a bipolar transistor buffer consisting of an NPN and PNP transistor. Both outputs have optional capacitors that can be jumpered in or out of the circuit.

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Heads Up: Smart Glass Multimeter

April 18, 2021 by Al Williams 20 Comments

Sometimes it is hard to probe a circuit and then look over at the meter. [Electronoobs] decided to fix that problem by making a Google Glass-like multimeter using an OLED screen and Bluetooth module.

The custom PCB doesn’t have many surprises. A small board has a controller, a battery charger, a display, and a Bluetooth module. One thing he did forget is a switch, though, so the board is always on unless you arrange an external switch.

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