DIY Signal Generator Probe

October 3, 2011 by Brian Benchoff No comments

A signal generator is a handy bit of kit and with the right components, it’s pretty easy to build one. Fabricating a proper signal generator probe is another matter entirely. [Frank]’s DIY signal generator probe does exactly what it claims to, and is very cheap to boot.

After [Frank] made a simple signal generator with a few parts he had lying around, he needed a probe. Not wanting to deal with poking loose wires around his circuits, he decided to modify a scope probe. Six dollars and two weeks later, [Frank] had a suitable scope probe on his doorstop shipped from halfway around the world.

The strain relief on the probe was removed, and the resistors and trim cap on the PCB was desoldered. All that was left to do was solder a piece of wire from the BNC jack to the probe lead. The strain relief was put back on and clearly labeled for use as a signal generator probe. Not bad for 10 minutes of work.

Bread Head Makes AVR Programming A Snap

October 2, 2011 by Mike Nathan 18 Comments

bread_head_quick_avr_programming_header

[Quinn] over at Blondihacks has been working with AVR microcontrollers a lot recently, and wanted a quick way to program the ATtiny13a (her current AVR of choice) while the chip is still seated in a breadboard.

To speed up code revision and testing, she built a small programming header that she calls the Bread Head. The device is wonderfully simplistic, consisting of little more than snappable header pins and a bit of upside-down protoboard.

She soldered six headers to the top (formerly the bottom) side of the board, while a set of eight oversized headers were soldered to the opposite side of the programmer. Small bits of wire were soldered in to connect all of the appropriate pins together before [Quinn] slipped the header snugly over the top of the ATtiny and gave it a quick test. Everything worked perfectly, so she slathered in in epoxy for sturdiness and called it a day.

She says that the programmer works so well that she’s likely to make a similar header for other common AVRs too.

They May Be For Developing Countries, But We Want A Concrete Lathe

September 27, 2011 by Brian Benchoff 59 Comments

At the 2009 Ghana Maker Faire, [Pat Delany] met a young carpentry student that saved for three months to buy a cheap Chinese wood plane. He was confounded by this distribution of resources, so [Pat] created the Concrete Lathe project that aims to get useful machine tools out to where they’re needed most.

The idea for concrete machine tools came out of the US involvement in World War I. America had been staunchly isolationist before committing to the war, and production of arms did not match the needed output. A man named L.I. Yeomans came up with the idea of building concrete lathes to produce artillery shells for the war effort.

Of course, the concrete lathe project is a bit more peaceful in its intentions. The concrete lathe is meant to be a cheap machine tool for developing nations. Both the concrete lathe and the Multimachine are meant to be built cheaply using scrap materials, reduce training time for machinists, and create other machine tools in a Reprap-like biological distribution.

There’s a ton of documentation on the concrete lathe wiki like the bed instructions torn from the pages of Ikea instructions, and the thread follower. While they’re still a lot of work and testing to be done, giving some manufacturing capability to those who need it most is a pretty noble cause.

Thanks [Rob] for sending this one in.

DIY Breadboard Modules For Easy Prototyping

September 27, 2011 by Mike Szczys 11 Comments

[Rajendra] got tired of building the same basic circuits time and again on the breadboard. He decided to build some simple, modular circuits on protoboard and make them easy to interface with the breadboard. As you can see, he ended up with seven modules that make prototyping faster and easier.

At first glance some might not seem all that beneficial. For instance, making a board for an 18-pin PIC microcontroller into a single-in-line form factor would seem like you’re actually wasting breadboard space when compared to the DIL package of the chip. But consider that the oscillator and its capacitors, reset button, and programming header are also on the breakout board and will not have to be built in place. There are also several I/O boards, one with five buttons, another with an LED bar graph, and a set of LEDs with a SIL resistor package on-board. These modules can be plugged into a breadboard and wired up with jumper wires, or connected directly to the same rows as the microcontroller module.

How To Decode IR Remote Control Signals With Your PICkit 2

September 26, 2011 by Mike Szczys 14 Comments

[SpiralBrain] needed to figure out the coding scheme used by an IR remote control so that he could use it with his own project. He built an IR receiver board for the PICkit 2 and figured out how to use some of the Microchip software to measure the timing of the incoming signal.

The hardware’s dead simple; a 38 kHz IR receiver does the heavy lifting by filtering out errant infrared light. When it does detect a signal with the correct frequency the output pin drives the base of a transistor to toggle the input pin on the PICkit 2. The breakout board has a pin header which makes it a snap to detach and store for later use. The PICkit 2 Logic Tool software captures this input, by setting the correct pin as a trigger and choosing a 10 kHz sample rate.

As we discussed in our PIC programming with Linux tutorial, the PICkit 2 really is far superior to its replacement, the PICkit 3. [SpiralBrain] mentions that it is more versatile than the newer version but doesn’t go so far as to tell us whether you can use this hardware with the PICkit 3 or not.

Improvised Metal Lathe

September 25, 2011 by Brian Benchoff 16 Comments

[McKGyver] needed a few parts manufactured. Instead of going the normal route – finding friends with machine tools or paying a machine shop, he improvised a rudimentary metal lathe.

As much as we love 3D printers, they’re not the be-all, end-all solution for everything. Sometimes, you need to get a little dirty and do it the old-fashioned way. [McKGyver] needed a way to produce aluminum shaft couplers to join stepper motors to lead screws. A 1940s grinding wheel was used for the headstock. Since [McKGyver] only needed couplers of one size, he made a jig out of wood to attach the aluminum blanks to the spindle. A drill and a focuser from a photographic enlarger makes up the tailstock of the improvised lathe. The use of a camera focuser is pretty clever. Unless the equipment has been damaged, it’s guaranteed to move in a straight line. A small laser was used to align the drill.

The finished couplers were concentric to 0.005″. A ‘passable precision’ for his application, and a clever build that doesn’t involve moving a thousand pound South Bend lathe.

[Dino] Builds A Simple Non-contact Voltage Detector

September 20, 2011 by Mike Nathan 30 Comments

homemade_voltage_detector

[Dino] is back with another installment of his Hack a Week series, and in this episode he is taking on what he promises will be the last transistor-based project – at least for a little while.

In the video embedded below, he shows off a homemade voltage detector circuit that he constructed using a trio of BC547 NPN transistors. The circuit is pretty simple though very useful all the same. At one end, the device has a small copper strip, which is connected to the base of the first transistor. The emitter of that transistor is daisy chained to the base of the second transistor and so on, until reaching the indicator LED.

As noted by one of [Dino’s] viewers, the circuit functions as follows:

“The front end copper strip forms one side of a capacitor, and then when you bring it near a voltage potential a super tiny current flows between air dielectric of the “cap”. This is mega amplified with the high gain BC547′s and viola, the LED lights up.”

Since the small bit of current is amplified many times over, the LED lights up even when very small voltages are present. While we might not necessarily trust our lives to [Dino’s] voltage detector, we’re sure it would come in handy now and again.

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