A crown ornament made from PCB material

Clever Design Technique Makes Flexible PCB Fit For A Queen

Printed circuit boards can be square, round, octagonal, or whatever shape you desire. But there’s little choice when it comes to the third dimension: most PCBs are flat and rigid. Sure, you can make flexible PCBs like the kapton-backed ones you find inside electronic gadgets, but those are complicated to work with. As it turns out however, you can also make flexible boards using regular PCB material: check out [Rehana Al-Soltane]’s Flexible Crown PCB, a project she did as part of [Neil Gershenfeld]’s “How To Make (Almost) Anything” class at MIT.

The basic idea is to create flexures in the PCB by milling out several long slots with thin pieces connecting the two sides. [Rehana] got this idea from [Quentin Bolsée]’s flexible capacitive sensor project and applied it to make a crown-shaped PCB with sparkly LEDs. The crown can bend through 180 degrees and can actually be worn as a head ornament, with pin headers to clamp it down on the wearer’s hair.

[Rehana] used a tool called svg-pcb to design the board. This is an open source toolkit that lets you design PCBs by describing them in code, rather than drawing shapes by hand. Although this might look a bit odd if you’re used to working with traditional PCB design software, it’s ideal for making repetitive structures like the flexures in the crown: simply write a for loop and let the tool generate a perfect array of identical slots.

Fabricating the Flexible Crown posed a few difficulties of its own, because the PCB began to flex and wiggle itself loose before the milling process was finished. As it turned out, the trick was to cut all the slots on the interior first and only mill the board’s outline as the very last step.

Adding flexures to a PCB like this looks like a promising technique and we’ll keep an eye on further developments in this field. There are other ways of making bendy boards though: researchers at the University of Maryland used a laser engraver to make foldable PCBs. Our 2019 Flexible PCB Contest also yielded several impressive implementations.

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Miracle Of Science: Scotch Tape Improves Generator

We were always amused that one of the biggest scientific discoveries of the recent past — graphene — was started with pencil lead and Scotch tape. Now, researchers at the University of Alabama in Huntsville have determined that double-sided Scotch tape can improve triboelectric power generators. Triboelectric generation, of course, is nothing new. These energy harvesters take mechanical and thermal energy and turn them into tiny amounts of electricity. What’s new here is that PET plastic, aluminum, and double-sided tape can make an inexpensive generator that works well.

Keep in mind we are talking about little bits of power. In the best scenario with the device stimulated at 20 Hz, the generator peaked at 21.2 mW. That was better than some designs that only got to 7.6 mW in the same configuration.

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Custom-designed photoplethysmogram designed to fit in ear like an ear bud

Breathe Through Your Ears?

With all the attention given to heart rate monitoring and step counting, respiratory rate monitoring is often overlooked. Smartwatches are starting to incorporate respiratory rate monitoring more and more these days. However, current devices often simply look at breaths per minute without extracting more interesting features of the respiratory waveform which could give us more insight into our bodies than breaths per minute could alone. [Davies] and his team decided they wanted to change that by making an earbud that can measure respiratory rate. Continue reading “Breathe Through Your Ears?”

I See By Your Tattoo That You Are A Hacker

We spotted [Segfault]’s new tattoo on a fast failing bird app a few days ago. We thought it was nice looking piece of skin art, but without a write up couldn’t cover it. The bearer of the tattoo pointed us to this blog post about the tattoo, and now we really like it.

It’s fun on it’s own, but when you start staring at it you realize it’s full of hidden jokes and meanings. If you like puzzles, go hunting for them before you read the blog post. We also liked the reminiscence about [Segfault]’s early electronics experimentation days, and how the 555 timer IC figured prominently in them.

We’ve not covered a lot of tattoos here at Hackaday.  Mostly we cover the technology behind skin fused or embedded hacks. But occasionally some tattoo art catches our eye, as it did in this interesting barcode tattoo.

The project's wrist-worn heartrate sensor shown on someone's hand, Caption: Our device has three main components: watch electronics (arrow to watch display), organism enclosure (arrow to the 3D-printed case of the watch) and our living organism physarum polycephalum a.k.a slime mold.

What If Your Day-To-Day Devices Were Alive?

We take advantage of a variety of devices in our day-to-day life, and we might treat them as just pieces of hardware, elements fulfilling a certain purpose — forgotten about until it’s time to use them. [Jasmine Lu] and [Pedro Lopes] believe that these relationships could work differently, and their recent paper describes a wearable device that depends on you as much as you depend on it. Specifically, they built wrist-worn heart rate sensors and designed a living organism into these, in a way that it became vital to the sensor’s functioning.

The organism in question is Physarum polycephalum, a slime mold that needs water to stay alive and remain conductive — if you don’t add water on a regular basis, it eventually dries out and hibernates, and adding water then will revive it. The heart rate sensor’s power rail is controlled by the mold, meaning the sensor functions only as long as you keep the mold alive and healthy. In their study, participants were asked to wear this device for one-two weeks, and the results go way beyond what we would expect from, say, a Tamagotchi — with the later pages describing participant reactions and observations being especially impressive.

For one, the researchers found that the study participants developed a unique sense of connection towards the slime mold-powered device, feeling senses of responsibility and reciprocity, and a range of other feelings you wouldn’t associate with a wearable. Page 9 of the paper tells us how one participant got sick, but still continued caring for the organism out of worry for its well-being, another participant brought her “little pet mold friend” on a long drive; most participants called the slime a “friend” or a “pet”. A participant put it this way:

[…] it’s always good to be accompanied by some living creature, I really like different, animals or plants. […] carrying this little friend also made me feel happy and peaceful.

There’s way more in the paper, but we wouldn’t want to recite it in full — you should absolutely check it out for vivid examples of experiences that you’d never have when interacting with, say, your smartphone, as well as researchers’ analysis and insights.

With such day-to-day use devices, developing a nurturing relationship could bring pleasant unexpected consequences – perhaps, countering the “kept on a shelf since purchase” factor, or encouraging repairability, both things to be cherished. If you’ve ever overheard someone talking about their car or laptop as if it were alive, you too might have a feeling such ideas are worth exploring. Of course, not every device could use a novel aspect like this, but if you wanted to go above and beyond, you could even build a lamp that needs to be fed to function.

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A prosthetic eye anodized green around the edges with a yellow and blue "iris" surrounding an LED center.

Skull Lamp Illuminates The Cyberpunk Future

Cyberpunk is full of characters with cool body mods, and [bsmachinist] has made a prosthetic eye flashlight (TikTok) that is both useful and looks futuristic. [via Reddit]

[bsmachinist] has been machining titanium prosthetic eyes for over five years now, and this latest iteration, the Skull Lamp, has a high brightness LED that he says is great for reading books at night as well as any other task you might have for a headlamp. Battery life is reported as being 20 hours, and the device is switched by passing a magnet (Instagram) near the prosthetic.

We love seeing how prosthetics have advanced in the last few years with the proliferation of advanced tools for makers. Some other interesting prosthetics we’ve covered are this DIY Socket for Prosthetics with a built-in charger and power supply and several different prosthetic projects for kids including these Heroic Prosthetics by Open Bionics, the E-Nable Alliance, and a Kid Who Designed his Own Prosthetic.

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Look Inside This “Meditation Headband” And Integrate It Into Your Own Projects

Muse makes a variety of wearable devices aimed at measuring brain and body activity, and [Becky Stern] did a detailed teardown of the Muse S model, revealing what goes on inside the device.

The Muse S is a soft, sleep-friendly biofeedback wearable mounted on silver-plated fabric. Not only does [Becky] tear it down, but she provides loads of magnified images and even has it CT scanned. The headband has conductive fabric embedded into it, and the core of the device is stuffed with three separate PCBs that get pretty thoroughly scrutinized.

While the Muse S is sold mainly as a meditation aid and works with a companion app, there is, fortunately, no need to go digging around with a screwdriver and soldering iron to integrate it into other projects. The Muse S is supported by the Brainflow project which opens it up to different applications. Brainflow is a library intended to obtain, parse, and analyze EEG, EMG, ECG, and other kinds of data from biosensors.

If you think Muse and Brainflow sound familiar, that might be because of another project we featured that integrated a Muse 2 and Brainflow with Skyrim VR, creating a magic system whose effectiveness depends on the player’s state of mind. Good things happen when hardware and software are accessible to users, after all.

You can watch a video tour of the teardown in the video, embedded just under the page break.

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