Rapidly Prototyping Prosthetics, Braille, And Wheelchairs

February 23, 2018 by Anool Mahidharia 4 Comments

We live in an amazing time where the availability of rapid prototyping tools and expertise to use them has expanded faster than at any other time in human history. We now have an amazing ability to quickly bring together creative solutions — perfect examples of this are the designs for specialized arm prosthetics, Braille printing, and custom wheelchair builds that came together last week.

Earlier this month we published details about the S.T.E.A.M. Fabrikarium program taking place at Maker’s Asylum in Mumbai. The five-day event was designed to match up groups of makers with mentors to build assistive devices which help improve the condition of differently-abled people.

The participants were split into eight teams and they came up with some amazing results at the end of the five-day program.

Hands-On: Prosthetic Designs That Go Beyond

Three teams worked on projects based on Bionico – a myoelectric prosthesis

DIY Prosthetic Socket – a Human Machine Interface : [Mahendra Pitav aka Mahen] lost his left arm during the series of train bomb blasts in Mumbai in 2006, which killed 200 and injured over 700 commuters. He uses a prosthetic arm which is essentially a three-pronged claw that is cable activated using his other good arm. While it is useful, the limited functionality restricted him from doing many simple things. The DIY Prosthetic socket team worked with [Mahen] and [Nico Huchet] from MyHumanKit (who lost his right arm in an accident 16 years back), and fabricated a prosthetic forearm for [Mahen] with a modular, 3D printed accessory socket. Embedded within the arm is a rechargeable power source that provides 5V USB output at the socket end to power the devices that are plugged in. It also provides a second port to help recharge mobile phones. Also embedded in the arm was an IR reflective sensor that can be used to sense muscle movements and help trigger specific functions of add-on circuits, for example servos.

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Student 3D Prints Eyes

February 15, 2018 by Al Williams 20 Comments

[Ondřej Vocílka] is a student at the Brno University of Technology in the Czech Republic. In addition, the 23-year-old lost his vision in his left eye. While attending a lecture on 3D printing, he wondered if he could 3D print an ophthalmic prosthesis — an artificial eye. Turns out, he could. If you don’t speak Czech, you’ll need to call on a translation service like we did.

Unlike conventional glass or plastic eyes, it is trivial to change parameters like color when 3D printing the prosthetic. This is especially important with the iris and the finished product takes about 90 minutes to print. There is additional time required to coat the product with an acrylic layer to mimic the gloss of a natural eye.

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S.T.E.A.M. Fabrikarium Builds Assistive Tech In Mumbai

February 7, 2018 by Anool Mahidharia 3 Comments

Starting this weekend, a group of 65 invited Maker’s from various disciplines, along with 20 awesome Mentors, will gather at the Maker’s Asylum in Mumbai for the five day S.T.E.A.M. Fabrikarium program. The aim is to improve the capabilities of the differently-abled by building and expanding upon existing open source projects. At the same time, the teams will learn more about rapid prototyping techniques.

Among the participants will be at least 15 differently-abled people who will be a part of the whole process of learning as well as providing their inputs on the problems being tackled. Participants have an opportunity to understand how design thinking works and work on improving the existing designs.

Participants will team up and choose from five existing open source projects:

Bionico – a myoelectric prosthesis
Braille rap – using a 3D printer as a braille embosser.
e-Trotti – a low-cost, removable electrical assistance for wheelchair use, made from electric scooter parts.
Project Shiva – customized and beautiful upper limb prosthetics.
Flying Wheelchair – a wheelchair specially adapted for use while paragliding.

The Asylum’s fully-fledged workshop facilities offer a wood shop, a laser cutter, a CNC, several 3D printers, electronics tools and instruments and an infectious environment that will allow the participants to learn a lot during the five short days. While working on prototyping their projects, all teams will have constant access to a team of mentors and industry experts who will help solve their problems and give guidance when necessary.

The Maker’s Asylum includes fully-fledged workshop facilities for the build process, and the team succeeded in bringing onboard a slew of industrial partners and supporters to ensure that the program can be offered to the participants for free. That is a great way to bring makerspaces, makers, and the industry together in a symbiotic program that benefits society. The program was developed in collaboration with My Human Kit, a company from France who selected the five open-source projects mentioned above. The Fabrikarium is made possible via Bonjour-India, which fosters Indo-French partnerships and exchanges.

Hackaday is proud to be a part of this program and will be present to help document all of the awesome projects. Participants will share their progress on Hackaday.io, so watch for updates over the coming week. To get an idea of what to expect at the S.T.E.A.M. Fabrikarium 2018, check out the video from an earlier version embedded below.

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You’d Print A Part, But Would You Print A Foot?

October 27, 2017 by James Hobson 22 Comments

Born with just one foot, [Nerraw99] had to work around prosthetics all his life. Finally getting fed up with the various shortcomings of his leather and foam foot, he designed, tweaked, printed and tested his own replacement!

After using Structure Sensor to scan both his feet, [Nerraw99] began tooling around with the model in Blender and 3D printing them at his local fablab/makerspace: MakerLabs. It ended up taking nearly a dozen printed iterations — multiple printing issues notwithstanding — to get the size right and the fit comfortable. Not all of the attempts were useless; one version turned out to be a suitable water shoe for days at the beach!

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[Marla]’s New Arm

January 19, 2017 by Jenny List 32 Comments

It is especially rare to see coverage in the mainstream media that involves a hackspace, so it was a pleasant surprise yesterday when the local TV news where this is being written covered a story that not only highlighted a hackspace’s work, but did so in a very positive light.

[Marla Trigwell] is a young girl from Newbury, UK, who was born without a left hand. She had been provided with prosthetics, but they aren’t cheap, and as a growing child she quickly left them behind. Her parents researched the problem as modern parents do, and found out about recent advances in 3D-printed prosthetics lowering the bar to access for those like [Marla] born without a limb. Last month [Marla] received her new 3D-printed arm, and she did so courtesy of the work of [Andrew Lindsay] at Newbury and District Hackspace.

The arm itself is a Team Unlimbited arm version 2.0 Alfie edition, which can be found on Thingiverse with full sizing instructions for adjusting to the recipient in Customizer. As the video below the break shows, [Marla] appears very pleased with it, and is soon mastering its ability to grip objects.

This story is a fantastic demonstration of the ability of a hackspace to be a force for good, a true community organisation. We applaud [Andrew], NADHack, and all involved with it for their work, and hope that 3D printed arms will keep [Marla] with a constant supply of comfortable and affordable prosthetics as she grows up.

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Hackaday Prize Entry: A 3D Printed Prosthetic Foot

October 15, 2016 by Brian Benchoff 5 Comments

For the last few years of the Hackaday Prize, there have been more than a few prosthetic devices presented. Almost without exception, the target for these projects are prosthetic hands. That’s a laudable goal, but mechanically, at least, feet are much more interesting. A human foot must sustain more than the weight of the human it’s attached to, and when it comes to making this out of plastic and metal, that means some crazy mechanics.

This Hackaday Prize entry is a complete reversal of all the prosthetic limbs we’ve seen before. It’s a prosthetic foot, and in the tradition of easily made and easily modified prosthetic arms, this prosthetic foot is mostly 3D printed.

A foot will take a lot more abuse and weight than a hand, and because of this 3D printing all the parts might not seem like the best idea. Exotic filaments exist, though, and the team behind this project does have access to a few pieces of test equipment in a materials engineering lab. With the right geometry, everything seems to support the load required.

There are some relatively new twists to this 3D printed prosthetic foot, including electronic control, a micro-hydraulic power plant, and sensors to measure and adjust the user’s gait. It’s all very cool, and deserves a lot more engineering than even the most complicated 3D printed prosthetic hand.

Hackaday Prize Entry: Robotic Prosthetic Leg Is Open Source And 3D-Printable

May 25, 2016 by Moritz Walter 19 Comments

We’ve been 3D-printing parts for self-replicating machines before, but we’ve been working on the wrong machines. Software and robotics engineer [David Sanchez Falero] is about to set it right with his Hackaday Prize entry, a 3D-printable, open source, robotic prosthetic leg for humans.

[David] could not find a suitable, 3D-printable and customizable prosthetic leg out there, and given the high price of commercial ones he started his own prosthesis project named Drakkar. The “bones” of his design are made of M8 steel threaded rods, which help to keep the cost low, but are also highly available all over the world. The knee is actively bent by a DC-motor and, according to the source code, a potentiometer reads back the position of the knee to a PID loop.

While working on his first prototype, [David] quickly found that replicating the shape and complex mechanics of a human foot would be too fragile when replicated from 3D-printed parts. Instead, he looked at how goat hooves managed to adapt to uneven terrain with only two larger toes. All results and learnings then went into a second version, which now also adapts to the user’s height. The design, which has been done entirely in FreeCAD, indeed looks promising and might one day compete with the high-priced commercial prosthesis.