Hackaday Prize Entry: Raimi’s Bionic Arm

May 8, 2016 by Moritz Walter 9 Comments

Sometimes, the most amazing teams make the most wonderful things happen, and yet, there is just not enough time to finish all the features before the product ships. This is what happened to Raimi, who came to this world missing a right hand and half of her right forearm. Raimi is now 9 years old, and commercial mechatronic prostheses are still only available to those who can afford them. When Raimi’s father approached [Patrick Joyce] to ask him for help in building an affordable prosthesis, he knew it would matter, and went right to work.

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Hackaday Prize Semifinalist: OpenBionics Affordable Prosthetic Hands

September 20, 2015 by Dan Maloney 16 Comments

The human hand is an amazing machine, and duplicating even a fraction of its abilities in a prosthetic is a daunting task. Flexible anthropomorphic prosthetics can reach tens of thousands of dollars and are beyond the means of many of the people who need them. So imagine the impact a $200USD prosthetic hand could have.

For such a low, low price you might expect a simple hook or pincer grip hand, but the OpenBionics initiative designed their hand from the outset to mimic the human hand as much as possible. The fingers are Plexiglas with silicone knuckles that are flexed by tendon cables running in sheaths and extended by energy stored in elastomeric material running along their dorsal aspects. Each finger can be selectively locked in place using a differential based on the whiffletree mechanism, resulting in 16 combinations of finger positions with only a single motor. Combined with 9 unique thumb positions, 144 unique grasp are possible with the open source hand built from hardware store and 3D printed parts. Stay tuned for a video of the hand in action after the break.

3D printing is beginning to prove it’s the next big thing in prosthetics. Hackers are coming up with all kinds of static artificial hands, from the elegant to super-hero themed. Maybe the mechanism that OpenBionics has come up with will find its way into these hands – after all, it is an open source project.

The 2015 Hackaday Prize is sponsored by:

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Hacklet 57 – CNC Hacks

July 24, 2015 by Adam Fabio 13 Comments

Everyone’s first microcontroller project is making an LED blink. It’s become the de-facto “Hello World” of hardware hacking. There’s something about seeing wires you connected and the code you wrote come together to make something happen in the real world. More than just pixels on a screen, the LED is tangible. It’s only a short jump from blinking LEDs to making things move. Making things move is like a those gateway drug – it leads to bigger things like robots, electric cars, and CNC machines. Computer Numerical Control (CNC) is the art of using a computer to control movement. The term is usually applied to machine tools, which cut, engrave, or perform other operations on wood, plastic, metal and other materials. In short, tools to make more things. It’s no surprise that hackers love CNCs. This week’s Hacklet is all about some of the best CNC projects on Hackaday.io!

We start with [Charliex] and Grizzly G0704 CNC Conversion. [Charliex] wanted a stout machine capable of milling metal. He started with a Grizzly G0704, which is small compared to a standard knee mill, but still plenty capable of milling steel. [Charliex] added a Flashcut CNC conversion kit to his mill. While they call them “conversion kits” there is still quite a bit of DIY ingenuity required to get a system like this going. [Charliex] found his spindle runout was way out of spec, even for a Chinese mill. New bearings and a belt conversion kit made things much smoother and quieter as well. The modded G0704 is now spending its days cutting parts in [Charliex’s] garage.

Next up is [brashtim] with Makesmith CNC. Makesmith was [brashtim’s] entry in the 2014 Hackaday prize. While it didn’t win the prize, Makesmith did go on to have a very successful Kickstarter, with all the machines shipping in December of 2014. The machine itself is unorthodox. It uses closed loop control like large CNC machines, rather than open loop stepper motors often found in desktop units. The drive motors are hobby type servos. We’re not talking standard servos either – [brashtim] picked microservos. By using servos, common hardware store parts, and laser cut acrylic, [brashtim] kept costs down. The machine performs quite well though, easily milling through wood, plastic, foam, and printed circuit boards.

Next we have [Kenji Larsen] with Reactron material processor: Wireless CNC mill. [Kenji] started with a Shapeoko 2, and gave it the Reactron treatment. The stock controller was replaced with a Protoneer shield, which is connected to the Reactron network via a HopeRF radio module. The knockoff rotary tool included with the kit was replaced with a DeWalt DW660 for heavy-duty jobs, or a quieter Black and Decker RTX-6. A tool mounted endoscope keeps an eye on the work. [Kenji] mounted the entire mill in a custom enclosure of foam and Roxul insulation. The enclosure deadens the sound, but it also keeps heat in. [Kenji] plans to add a heat exchanger to keep things cool while maintaining relative quiet in his shop.

Finally we have a [hebel23] with DIY Multiplex Plywood CNC Router. [hebel23] wanted to build a big machine within a budget – specifically a working area of 400 x 600 x 100 mm and a budget of 800 Euro. As the name implies, [hebel23] used birch plywood as the frame of his machine. He chose high quality plywood rather than the cheap stuff found in the big box stores. This gives the machine a stable frame. The moving components of the machine are also nice – ball screws, linear bearings, and good stepper controllers. The stepper motors themselves are NEMA-23 units, which should give the CNC plenty of power to cut through wood, plastic, and even light cuts on metal. [hebel23] spent a lot of time on the little details of his CNC, like adding an emergency stop switch, and a wire-chain to keep his gantry control wires from ending up tangled up in the work piece. The end result is a CNC which would look great in anyone’s workshop.

If you want more CNC goodness, check out our brand new CNC project list! Did I miss your project? Don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet, As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hackaday Prize Entry: OpenBionics

June 17, 2015 by Brian Benchoff 11 Comments

For the last few years now, the 3D printing community has been searching for a groundbreaking application for out little boxes of plastic squirting goodness. On of the most interesting applications the community has stumbled upon is prosthetics.

There have been a lot of people warming up their 3D printers and laser cutters to make prosthetic limbs in recent years. For [OpenBionics]’ entry for The Hackaday Prize, they’re building a prosthetic hand that costs less than $200, weighs less than 300 grams, and can be easily fabricated with 3D printers and laser cutters.

The human hand is the most complex end-effector on the planet, and emulating its range of motion is a difficult task. Still, the [OpenBionics] team is working hard to properly emulate a thumb with three degrees of freedom, putting 144 different grasps on the hand, and making their hand useful with soft fingertips.

Even with all this capability, [OpenBionic]’s robotic hand – motors and all – is about the same size as a normal human hand. That’s incredible, especially when you consider the motors for your hand – muscles – are all in your arm.

The team has put together a video demoing the capabilities of their hand. It’s somewhat remarkable, and able to do everything from lift a coffee cup to holding a pen. You can check that video out below.

The 2015 Hackaday Prize is sponsored by:

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Printing Puppy Prosthetics

May 4, 2015 by Mike Szczys 13 Comments

When [aimzzz] met this puppy born without arms, the need for some assistive hardware was obvious. We love it that rapid prototyping techniques have become so accessible that something like building a wheelchair for a puppy is not just affordable, but a lot of fun too!

The main part of the projects is a cradle which will be comfortable for the dog. 3D printing is a great choice here because it can be customized to suit the needs of a particular dog. We remember seeing another dog named Derby who has 3D printed legs that make room for the biological legs that aren’t functioning correctly. In the case of this wheelchair, the cradle could be altered make room for legs.

The rest of the build is purely mechanical. Aluminum tubing, tubing connectors, and wheels combine with the printed cradle (and some padding material) to make for one sweet ride. It takes a bit of training to get used to, but as you can see after the break this makes mobility quite easy and intuitive for the pup.

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Take That Mario! 3D Printed Red Tortoise Shell Armor!

March 30, 2015 by James Hobson 20 Comments

Between all the media coverage of using 3D printers for human prosthetics, some individuals are making a difference for animals too by using 3D printing. And here’s one we really didn’t expect; a replacement shell for a tortoise!

We’ve all seen the heartwarming articles about pups getting wheels, or dogs getting replacement sprung feet — but is there any love for [Cleopatra] the Tortoise? Canyon Critters Rescue is an animal rescue based out of Golden, Colorado. The founder [Novelli] had recently took in little [Cleopatra] who had a painful and dangerous bone disease where her shell peaks and gets worn out — and without a shell to protect her, could easily become infected. This is typically caused by poor nutrition, so the rescue fixed her diet, but the damage to her shell was already done.

At a public education program for the rescue, [Novelli] made an offhand comment about how cool it would be to 3D print a replacement shell for her to protect the weak spots. Lucky enough for [Cleopatra], someone from the Colorado Technical University was there and wanted to help.

First they 3D scanned [Cleopatra’s] shell, and then created a 3D model of it optimized for 3D printing. They printed miniature test models on a MakerBot, and once satisfied printed the entire thing in 4 pieces. It fits over top of original shell, protecting the weak areas.

It was an incredible learning experience for all involved, and [Novelli] was extremely grateful for the help he received from the community:

I am grateful to all these people volunteering their time and energy to help me. At the rescue I don’t have the resources or funds to do something of this scale.

As for [Cleopatra], she’s living a happy tortoise life once again — and since she’s only in her teens, she has nearly a century of life to look forward to with thanks to 3D printing.

Derby’s Got Legs, He Knows How To Use Them

December 17, 2014 by Theodora Fabio 21 Comments

There’s just something about the holidays and man’s best friend that brings out the best in people. [Tara Anderson], Director of CJP Product Management at 3D Systems, fostered a husky mix named Derby. Derby was born with a congenital defect: his forelegs were underdeveloped with no paws. This precluded the poor fellow from running around and doing all of the things dogs love to do. [Tara] had fitted him with a wheel cart, but she still felt that Derby deserved more mobility and freedom. Deciding that 3D-printed prosthetics was the answer, she turned to her colleagues and collaborated with Derrick Campana, a certified Animal Orthotist, to create a new set of forelegs for Derby.

The design is different from typical leg prosthetics; Tara felt that the typical “running man” design would not work for a dog, since they’d just sink right into the ground. Instead, the “loop” design was used, allowing for more playful canine antics. They were constructed using MultiJet Printing on the 3DS’ ProJet 5500X. MultiJet Printing enabled the prosthetics to be printed with firm and soft parts, both needed for comfort and durability.

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