A cinematic shot of the resulting prosthetic finger attached to the glove

Missing Finger Gets A Simple Yet Fancy Replacement

The possibility of a table saw accident is low, but never zero — and [Nerdforge] has lost a finger to this ever-useful but dangerous contraption. For a right-handed person, losing the left hand pinky might not sound like much, but the incident involved some nerve damage as well, making inaccessible a range of everyday motions we take for granted. For instance, holding a smartphone or a pile of small objects without dropping them. As a hacker, [Nerdforge] decided to investigate just how much she could do about it.

On Thingiverse, she’s hit a jackpot: a parametric prosthetic finger project by [Nicholas Brookins], and in no time, printed the first version in resin. The mechanics of the project are impressive in their simplicity — when you close your hand, the finger closes too. Meant to be as simple as possible, this project only requires a wrist mount and some fishing line. From there, what could she improve upon? Aside from some test fits, the new finger could use a better mounting system, it could stand looking better, and of course, it could use some lights.

For a start, [Nerdforge] redesigned the mount so that the finger would instead fasten onto a newly-fingerless glove, with a few plastic parts attached into that. Those plastic parts turned out to be a perfect spot for a CR2032 battery holder and a microswitch, wired up to a piece of LED filament inserted into the tip of the finger. As for the looks, some metal-finish paint was found to work wonders – moving the glove’s exterior from the “printed project” territory into the “futuristic movie prop” area.

The finger turned out to be a resounding success, restoring the ability to hold small objects in ways that the accident made cumbersome. It doesn’t provide much in terms of mechanical strength, but it wasn’t meant to do that. Now, [Nerdforge] has hacked back some of her hand’s features, and we have yet another success story for all the finger-deficient hackers among us. Hacker-built prosthetics have been a staple of Hackaday, with the OpenBionics project in particular being a highlight of 2015 Hackaday Prize — an endearing demonstration of hackers’ resilience.

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A man with dark skin in a red shirt and khaki shorts sits in a chair. His left leg has a prosthetic below the knee. The upper half of the prosthethic is an off white plastic socket with flecks of different off white plastic throughout hinting at the recycled nature of the plastic. The lower half is a metal tube attached to an artificial foot in black sandals.

Precious Plastic Prosthetics

Plastic waste is a major problem, but what if you could turn the world’s trash into treasure? [Yayasan Kaki Kita Sukasada (YKKS)] in Indonesia is doing this by using recycled plastic to make prosthetic legs.

Polypropylene source material is shredded and formed into a sheet which is molded into the required shape for the socket. A layer of cloth and foam is used to cushion the interface between the patient and the socket itself. Using waste plastic to make parts for the prosthetics lowers the price for patients as well as helps to keep this material out of the landfill.

What makes this project really exciting is that [YKKS] employs disabled people who develop the prosthetics and also trains patients on how to maintain and repair their prosthetics with easily sourced tools and materials. With some medical device companies abandoning their devices, this is certainly a welcome difference.

We’ve previously covered the Precious Plastic machines used to make the plastic sheets and the organization’s developments at small scale injection molding.

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A four-fingered partial hand prosthesis in fuschia with black fingerpads is attached to a man's left hand (palm and thumb are original). He holds the left hand + prosthetic with his right hand and an aluminum hand prosthetic sits on the table to the left of his hands.

Designing A Simpler Prosthetic Finger

Prosthetic limb design is an area where desktop manufacturing has made huge strides, but there’s always room for improvement. For example, take a look at [Ian Davis] and his attempts to design a simpler prosthetic finger.

[Davis] favors his aluminum partial hand prosthetic for its strength, but because it was scratch built for his particular situation, it isn’t easy to recreate for someone else. To this end, he has started working on a simpler design that might be applicable in the future for people who want to build their own prosthetics. With less than ten major components per finger including the replaceable TPU fingerpads, this is a major step toward that end.

According to [Davis], one of the more exciting parts of the build is that while this hand has a more limited feature set, he was able to get it closer to the size of his natural hand. Because of the durability problems he’s experienced for day-to-day use of plastic prosthetics, he is having the next iteration 3D printed in stainless steel for further testing.

If you want to see some more interesting prosthetic designs, checkout the Kid Who Designed His Own Prosthetic Arm or this Skull Lamp Prosthetic Eye.

Hacked Prosthesis Leads To Mind-Controlled Electronic Music

As amazing as prosthetic limbs have become, and as life-changing as they can be for the wearer, they’re still far from perfect. Prosthetic hands, for instance, often lack the precise control needed for fine tasks. That’s a problem for [Bertolt Meyer], an electronic musician with a passion for synthesizers with tiny knobs, a problem he solved by hacking his prosthetic arm to control synthesizers with his mind. (Video, embedded below.)

If that sounds overwrought, it’s not; [Bertolt]’s lower arm prosthesis is electromyographically (EMG) controlled through electrodes placed on the skin of his residual limb. In normal use, he can control the servos inside the hand simply by thinking about moving muscles. After experimenting a bit with an old hand, he discovered that the amplifiers in the prosthesis could produce a proportional control signal based on his inputs, and with a little help from synthesizer manufacturer KOMA Electronik, he came up with a circuit that can replace his hand and generate multiple control voltage channels. Plugged into any of the CV jacks on his Eurorack modular synths, he now has direct mind control of his music.

We have to say this is a pretty slick hack, and hats off to [Bertolt] for being willing to do the experiments and for enlisting the right expertise to get the job done. Interested in the potential for EMG control? Of course there’s a dev board for that, and [Bil Herd]’s EMG signal processing primer should prove helpful as well.

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3D Printed Prosthesis Reads Your Mind, Sees With Its Hand

Hobbyist electronics and robotics are getting cheaper and easier to build as time moves on, and one advantage of that is the possibility of affordable prosthetics. A great example is this transhumeral prosthesis from [Duy], his entry for this year’s Hackaday Prize.

Side views of the 3D printed prosthesis arm.With ten degrees of freedom, including individual fingers, two axes for the thumb and enough wrist movement for the hand to wave with, this is already a pretty impressive robotics build in and of itself. The features don’t stop there however. The entire prosthesis is modular and can be used in different configurations, and it’s all 3D printed for ease of customization and manufacturing. Along with the myoelectric sensor which is how these prostheses are usually controlled, [Duy] also designed the hand to be controlled with computer vision and brain-controlled interfaces.

The palm of the hand has a camera embedded in it, and by passing that feed through CV software the hand can recognize and track objects the user moves it close to. This makes it easier to grab onto them, since the different gripping patterns required for each object can be programmed into the Raspberry Pi controlling the actuators. Because the alpha-wave BCI may not offer enough discernment for a full range of movement of each finger, this is where computer aid can help the prosthesis feel more natural to the user.

We’ve seen a fair amount of creative custom prostheses here, like this one which uses AI to allow the user to play music with it, and this one which gives its user a tattoo machine for an appendage.

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DIY Socket For Prosthetics Contains Power Supply, Charger

Innovation in prosthetics is open to anyone looking to enhance the quality of life, but there’s an aspect of it that is sometimes under-served. The DIY Prosthetic Socket entry to the Hackaday Prize is all about the foundation of a useful prosthesis: a custom, form-fitting, and effective socket with a useful interface for attaching other hardware. While [atharvshringaregt] is also involved with a project for a high-tech robotic hand with meaningful feedback, socket fitting and design is important enough to be its own project.

The goal is not just to explore creating these essential parts in a way that’s accessible and affordable to all, but to have them include a self-contained rechargeable power supply that can power attachments. Thoughtful strap placement and a power supply design that uses readily available components with a 3D printed battery housing makes this DIY prosthetic socket a useful piece of design that keeps in mind the importance of comfort and fitting when it comes to prosthetics; even the fanciest robot hand isn’t much good otherwise.

Rapidly Prototyping Prosthetics, Braille, And Wheelchairs

We live in an amazing time where the availability of rapid prototyping tools and expertise to use them has expanded faster than at any other time in human history. We now have an amazing ability to quickly bring together creative solutions — perfect examples of this are the designs for specialized arm prosthetics, Braille printing, and custom wheelchair builds that came together last week.

Earlier this month we published details about the S.T.E.A.M. Fabrikarium program taking place at Maker’s Asylum in Mumbai. The five-day event was designed to match up groups of makers with mentors to build assistive devices which help improve the condition of differently-abled people.

The participants were split into eight teams and they came up with some amazing results at the end of the five-day program.

Hands-On: Prosthetic Designs That Go Beyond

Three teams worked on projects based on Bionico – a myoelectric prosthesis

DIY Prosthetic Socket – a Human Machine Interface : [Mahendra Pitav aka Mahen] lost his left arm during the series of train bomb blasts in Mumbai in 2006, which killed 200 and injured over 700 commuters. He uses a prosthetic arm which is essentially a three-pronged claw that is cable activated using his other good arm. While it is useful, the limited functionality restricted him from doing many simple things. The DIY Prosthetic socket team worked with [Mahen] and [Nico Huchet] from MyHumanKit (who lost his right arm in an accident 16 years back), and fabricated a prosthetic forearm for [Mahen] with a modular, 3D printed accessory socket. Embedded within the arm is a rechargeable power source that provides 5V USB output at the socket end to power the devices that are plugged in. It also provides a second port to help recharge mobile phones. Also embedded in the arm was an IR reflective sensor that can be used to sense muscle movements and help trigger specific functions of add-on circuits, for example servos.

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