3D Printer Control For The Raspi

September 13, 2012 by Brian Benchoff 27 Comments

Instead of dedicating his laptop to control his RepRap all night, [Walter] is using a Raspberry Pi as an Internet-enabled front end for his 3D printer.

Before [Walter] got his hands on a Raspberry Pi, he set up his laptop next to his RepRap and let the machine do its work for hours on end. Obviously, this tied up his laptop for a while so when his Raspi was delivered he was eager to offload the responsibilities of controlling a printer to his new Linux board.

Right now, [Walter] has his Raspberry Pi set up as a web interface able to control his printer similar to Pronterface. We have to note that the Raspberry Pi isn’t driving servos or feeding filament onto the bed; those responsibilities are still handled by the RepRap electronics, but the ability to use a 3D printer over the web is still pretty cool.

[Walter] is putting the finishing touches on his 3D printer web interface, after which he’ll upload everything onto the git. Planned features for future updates include uploading gcode from the web and an option to connect a webcam for visual feedback when controlling a remote printer.

Video demo after the break.

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Eventorbot 3D Printer

September 9, 2012 by Eric Evenchick 29 Comments

Tired of 3D printers that use t-slot construction? The Eventorbot is yet another open source 3D printer, but it’s built out of steel and 3D printable parts. The design also aims to minimize the effect of vibrations by using a single solid frame. All of the wiring runs through the steel frame, which gives the printer a professional look.

The Eventorbot page on the RepRap wiki provides details on how to build your own, along with STL files for all the printable parts. If you want to see renders of the parts, they’re all available on Thingiverse. The material cost is $300-$500, and the assembled cost is quoted at $799.

Like many of the open source printers we’ve seen, this one uses the RepRap Mega Pololu Shield (RAMPS) to control the actuators. This is attached to a Sanguinololu motherboard, which runs the RepRap firmware.

The Eventorbot Youtube channel has a collection of videos detailing the assembly of the robot. Check out a video of a test print after the break.

Via Make

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Zeppelin On The Fisher Price Record Player Now Thanks To A 3D Printer

September 4, 2012 by Mike Szczys 13 Comments

[Fred Murphy] went ahead and revised his method of making custom records for a Fisher Price toy record player. He’s now able to 3D print the discs. The toy works much like a music box, with a comb in the “cartridge” of the record player and notches in the record that pluck the fingers of the comb as it turns. He had previously developed a subtractive method that let him mill records out of a solid piece of plastic. But this additive method means less waste.

The music creation portion of the project is the same as the previous version. That’s because it’s pretty hard to outdo the C# software he wrote which serves as a composition studio. The difficulty comes in getting a clean print for the disk. The ridges on the discs are 0.7mm so you’re going to need a well-aligned printer with fine resolution. [Fred] printed in both ABS and what he calls “Vero clear” plastic. The former works but he got better results with the latter.

3D Printed Guns, Laws And Regulations, And Philosophical Discussions On The Nature Of Printed Objects

August 26, 2012 by Brian Benchoff 237 Comments

For as long as they’ve been banded about, 3D printers were regarded as the path to a new economy, a method of distributed manufacturing, and a revolution for the current consumer culture. With every revolution, a few people need to get angry and the guys at Defense Distributed are doing their part to make that happen. They’re designing a handgun able to be printed on a hobbyist-level 3D printer

This isn’t the first time we’ve seen a 3D printable weapon; this 3D printed AR-15 lower receiver is the only part of an AR-15 that contains the ID markings and serial number. Legally, the AR lower is the gun, and requires a background check to purchase (with the footnote that this varies from state to state and country to country – long story short, the BATFE probably isn’t happy about a 3D printed AR lower). The one drawback of a 3D printed AR-15 lower is that every other part of the gun must be purchased elsewhere. This is where Defense Distributed comes in: they propose designing a gun that is 100% printable on a hobbist-level 3D printer such as a RepRap or Makerbot.

Right now, Defense Distributed is looking for funding to produce two gun designs. The first design, WikiWep A will serve as a research build, allowing Defense Distributed to answer a few questions on what can be built with a RepRap. WikiWep B will have moving parts for the firing action and very nearly all the parts will be printable on a RepRap or Makerbot.

In the video Defense Distributed put up for their now cancelled IndieGoGo campaign (available after the break), the guys talk about the distribution of a CAD file of completely 3D printable weapon being a threshold of a new economy where laws and regulations cease to apply. We’re not sure we agree with that statement; after all, anyone with some metal forming tools can build an excellent weapon to acquire another weapon, but we’re interested in seeing what governments and regulators will make of Defense Distributed’s project.

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Toorcamp: Type A Machines

August 16, 2012 by Eric Evenchick 6 Comments

Type A Machines designs and builds 3D printers in San Francisco. [Miloh], one of the founders, brought two of their flagship Series 1 printers to Toorcamp. He printed out a variety of models including water tight cups and quadcopter arms.

The RepRap Arduino MEGA Pololu Shield (RAMPS) is used to drive the stepper motors for each axis, as well as the extruder. This is attached to an Arduino MEGA running the Marlin RepRap firmware. Type A Machines ships the printer with Polylactic Acid (PLA) filament, which is biodegradable.

On software side, you start with a 3D model in STL format. This can be exported from 3D software such as Google SketchUp or Autodesk 123D. You then need a slicer to generate G-code and machine control software to command the printer. [Miloh] used Slic3r and Repetier for his workflow, but he also pointed out a good summary of 3D printer workflows.

The Series 1 was launched at the Bay Area Maker Faire this past May. It has a print volume of 1200 mL, which is the largest print volume of any desktop printer around. The Series 1 brings another option into the low-cost 3D printer market.

Visualizing Heat With Schlieren Photography

July 26, 2012 by Brian Benchoff 12 Comments

[Kevin] wanted to check out the air patterns present when his 3D printer is in action. This is useful research; slight differences in temperature can affect the quality of his prints. Instead of something like a thermometer, [Kevin] decided to use Schlieren photography to visualize the air around his 3D printer.

If you’ve ever seen very old-school pictures of supersonic research, you’ve seen Schlieren photography. It’s a way of visualizing the density of transparent objects using only mirrors, lenses, and a point light source. The resulting pictures are usually black and white, although some amazing color pictures exist of bullets traveling through the air next to soap bubbles and candles.

The process of creating a Schlieren photograph is actually pretty easy. [Kevin] pointed a light at a used a 4-inch parabolic mirror placed behind his printer. A knife edge is placed at exactly twice the focal length of the mirror, and after putting a camera behind this knife edge, differences in the density of the air are visible.

From [Kevin]’s video of his Schlieren setup (available after the break), you can see the air is extremely turbulent around his print. That might have been obvious given the presence of a cooling fan, but it’s still very, very cool to look at.

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Drag And Drop Images For 3D Printing

July 19, 2012 by Mike Szczys 31 Comments

This piece of software called OmNomNom works with OpenSCAD to turn 2D images into 3D models. It’s literally a drag-and-drop process that renders almost instantly.

Here the example is a QR code, which is perfect for the software since it’s a well-defined black and white outline in the source image. But the video after the break shows several other examples that don’t rely on this simplicity. For instance, the Superman logo, which uses four different colors, is converted quite easily. There’s also a depth map of [Beethoven’s] bust that is converted into a 3D object. The same technique can be used to create terrain from topographic source images.

Once the file has been converted to a model it can still be tweaked like normal. This allows you to customize size and depth to suit your needs. This is where OpenSCD comes into play, but if you don’t use that program you can still export an STL file directly from OmNomNom for use on your 3D printer.

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