CNC Etch-a-Sketch Draws On Itself

March 14, 2011 by Mike Nathan 9 Comments

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Having never been any good with an Etch-a-Sketch, [Ben] decided it was time to tame the children’s toy that had taunted him for so long. He received one in a gift exchange a few years back and hung onto it, recently digging it out again to fit it with some CNC components.

Using his RepRap, he printed a set of mounting plates and gears to drive the Etch-a-Sketch’s dials. He installed a pair of Airpax steppers to the gears and wired them up to an ATmega AT90 USB board he had sitting around. He installed RepRap firmware on the microcontroller, since it has a built-in gcode interpreter, making it easy for him to upload any gcode file to the Etch-a-Sketch for drawing.

You can see a quick demonstration of the device in action below. He converted a spiral image to gcode, then uploaded it to the Etch-a-Sketch – the machine does the rest. It draws pretty quickly as well – [Ben] even suggests that he could probably get it moving fast enough to melt the stylus!

It would be great to see the Etch-a-Sketch configured to support an online interface. That way he could allow people to upload images to the device, later showing off the artwork in a web gallery not unlike the LOL Shield Theatre we featured last week.

[via Make]

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CNC-built R2-D2 Brings Childhood Dreams To Life

March 8, 2011 by Mike Nathan 7 Comments

As a kid, [Wes] always dreamed of building a full-size, functional R2-D2 droid from Star Wars. While most youthful aspirations such as this fall to the wayside amid adult responsibilities and commitments, he did not allow his dreams to disappear along with his childhood.

He began his droid-building journey armed only with his dreams and some assistance from the friendly folks over at R2Builders. The entire replica was built using MDF, wood, and styrene sheeting, along with just one tool: a CNC machine. He walks you through the every step of the construction, stopping to give recommendations on CNC hardware, software, etc. along the way. He also provides Gcode files for each of the pieces he has constructed, which should be a huge help to anyone looking to build a R2-D2 clone of their own.

It looks like he is just getting around to fitting motors into the leg housings of his R2-D2 replica, but we can’t wait to see what it looks like once he has all of the electronics and other details finished.

If you are interested in more R2-D2 coverage, look no further than right here.

Magnetic SMD Pick And Place

February 24, 2011 by Mike Nathan 13 Comments

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[svofski] sent us this pick and place robot (Google translation) that he found , and it’s quite unique. The majority of the components that make up this pick and place have been recycled from old computer equipment. The X-axis motion is accomplished using old printer parts, while an old CD-ROM drive was gutted to provide motion along the Y-axis. Floppy drive components were ultimately chosen to give the pick and place Z-axis motility.

What makes this pick and place unique however is the way in which components are moved. Most pick and place devices we have seen rely on suction in order to lift and carry components, but this one uses a magnet instead. The machine is used to build small circuit boards for a robotics platform offered on the builder’s web site, which primarily utilizes SMD parts. Once they realized that the majority of their small components were ferromagnetic, they built a hand-wound electromagnet to lift them. While the design limits the usage of the device to strictly ferromagnetic parts, they have a very specific need, which this fills perfectly.

Another unique aspect of this pick and place is the grooved table that sits under the workpiece. It is used to route up to four reels of SMD components, with the placement head providing all of the reel motion instead of relying on separate motors.

If you have a few minutes, be sure to check out the video of the pick and place at work.

CNC Milled Docking System For Droid

February 4, 2011 by Mike Szczys 18 Comments

[Steve] wanted a dock for his Droid phone but couldn’t bear to put cheap-looking parts in his nice BMW. He decided to build his own in order to satisfy his functional and stylistic needs. His main goal was to have a dock with no wires showing, but it also needed to be removable and have the ability to work with different devices (GPS, Droid, etc.).

The hardest part of a build like this is matching the bracket system to the car’s interior. [Steve] sidestepped the problem by starting with a commercial mounting bracket made specifically for the BMW E90 series. From there he added the female half of a mounting bracket he milled himself. The male half connects to this part using an edge connector, passing signals and power between the car and whichever device is currently installed. This way he can design brackets for different devices and not change what’s in the car.

To get a closer look, check out the video after the break. The system he came up with looks wonderful and works great.

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High Voltage Etch A Sketch

January 22, 2011 by James Munns 12 Comments

What do you get when you mix a simple X/Y plotter, a Flyback transformer, and an unhealthy disregard for safety? Possibly the worlds most dangerous jumbo Etch a Sketch! [Kalboon] started off by making an imprecise X/Y movement device, similar to a CNC machine setup, but with less emphasis on precision. This rig is powered by some commonly salvagable materials, including an old scanner, a remote control car, and some hobby servos. We like this approach because most of these materials could be scrounged from a parts bin, surplus sale, or craigslist for little to no actual cost. The flyback transformer comes from an old TV or monitor, though if you have ~~common sense~~ safety concerns, we would recommend just mounting a dry erase marker and a dry erase board to substitute out the high voltage bits. For people wanting a low cost introduction project to making a CNC or Makerbot style build, this isn’t a bad place to start.

Cobbling Together A CNC Mill

December 23, 2010 by Mike Szczys 22 Comments

[Howard Matthews] never throws anything away, and because of it he was able to build this CNC mill using parts that he already had on hand. He pulled stepper motors out of broken stage light, precision rod and bearings from old dot matrix printers, and other various bits from his junk bin. We’ve seen [Howie’s] handi-work before, and this project is just as fun as his Land Rover’s replacement speedometer. Some highlights include manufacturing the nuts for the precision rod, and building a rail system for the bed of the machine. The latter looks a bit suspect, as any milling debris on the rails will cause you Z-axis problems, but now that he has bootstrapped a working mill perhaps he’ll machine an upgrade.

Update: Fixed the link, added video after the break.

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Machined Steadicam, Steadier Than The Rest

September 21, 2010 by Jakob Griffith 11 Comments

No, the picture above is not a store made steadicam. Rather, a CNC machined one by [Matt]. Interestingly, unlike most steadicams we’ve seen before the gimbal is not the main focus of the design though an aluminum machined gimbal would make us drool. The central idea is allowing for X and Y axis adjustment to get oddly weighted bulky camera’s exact center of gravity. [Matt’s] steadicam is also designed to handle more weight than commercial versions, and (if you already have a CNC) to be much cheaper. There’s no video, but from the skill of craftsmanship we can safely assume it’s as good and level as some of the best.