Hackaday Prize Entry: A PCB To Emulate Coin Cells

September 18, 2017 by Donald Papp 43 Comments

The Coin Cell Emulator CR2016/CR2032 by [bobricius] homes in on a problem some hardware developers don’t realize they have: when working on hardware powered by the near-ubiquitous CR2016 or CR2032 format 3V coin cells, power can be a bit troublesome. Either the device is kept fed with coin cells as needed during development, or the developer installs some breakout wires to provide power from a more convenient source.

[bobricius]’s solution to all this is a small PCB designed to be inserted into most coin cell holders just like the cell itself. It integrates a micro USB connector with a 3V regulator for using USB as an external power source. The board also provides points for attaching alligator clips, should one wish to conveniently measure current consumption. It’s a tool with a purpose, and cleverly uses the physical shape of the PCB itself as an integral part of the function, much like another of [bobricius]’s projects: the Charlieplexed 7-segment LED display.

Edge-lit Pendants Show Two Layers Are Better Than One

July 28, 2017 by Donald Papp 7 Comments

Engraved acrylic lights up nicely with LED lighting. Simply engrave clear acrylic with a laser engraver, then edge-light the acrylic and watch the engraving light up. This badge made by [Solarbotics] shows how they used this principle when creating some pendants for an event that performed particularly well in the dark.

The pendants they created have two engraved acrylic panels each, and that’s about it. Two LEDs and a CR2032 battery nestle into pre-cut holes, and the engraved sides are placed face-to-face, so the outer surfaces of the pendant are smooth. By using some color-cycling RGB LEDs on one panel and blue LEDs on the other panel, the effect is that of an edge-lit outer design with a central element that slowly changes color separately from the rest of the pendant.

The design stacks the LED leads and coin cells in such a way that a simple wrap of tape not only secures things physically, but also takes care of making a good electrical connection. No soldering or connectors of any kind required. [Solarbotics] found that CR2032 cells would last anywhere between a couple of days to a week, depending on the supplier.

This design is great for using a minimum of materials, but if that’s not a priority it’s possible to go much further with the concept. Multiple layers of edge-lit acrylic were used to make numeric 0-9 display modules as well as a full-color image.

Asynchronous Fireflies Use Few Parts

April 19, 2013 by Mike Szczys 38 Comments

led-firefly

[Karl Lunt] wrote in to share his LED firefly project. His goals for the project were to develop a low-power, low parts count module that can sense when it’s dark and then mimic the blinking patterns you’d associate with its biological namesake.

We like his design which uses a coin cell battery holder as the chassis for the project. The ATtiny13 driving the hardware is held in place by the two power wires. This lets him flash new firmware by rotating the chip and plugging in a little adapter he build. The LED connection might look a bit peculiar to you. It has a resistor in parallel, which doesn’t satisfy the normal role of a current limiting resistor. That’s by design. [Karl] is driving the LED without any current limiting, which should be just fine with the 3V battery and short illumination time of the diode. The resistor comes into play when he uses the LED as a light sensor. Past firefly projects included light dependent resistors to detect light and synchronize multiple units. [Karl] is foregoing the LDR, using the LED with a resistor in parallel to combat the capacitive qualities of the diode. As we mentioned, this senses ambient light, but we’d love to see an update that also uses the LED to synchronize a set of the devices.

MSP430-based Wristwatch Project

September 28, 2011 by Mike Szczys 18 Comments

[Nav] is working on a scratch-built wristwatch. Although it is based on an MSP430 microcontroller, it’s not the ready-to-hack ezCronos that you might be thinking of. Instead, [Nav] started with a different TI development tool that we’ve looked at before, the ez430-F2013.

The breakout board for the F2013 is small enough to meet his needs, but still provides easy soldering with 0.1″ vias that break out each pin. To make sure the timepiece is accurate he added a 32.768 kHz clock crystal. A small, square, LCD screen acts as the face of the watch, but we didn’t find specific part information for the display.

Currently the watch can run for a few days on the CR2032. We’d bet some work with sleep modes for the microcontroller can help with that. The watch has a couple of buttons that let you control it, and [Nav] discovered that he could fit everything into the watch case for an iPod nano. That’s creative!

We’ve seen other hacks with tiny batteries. The next logical step here would be to swap out the disposable coin cell for something that can be topped off with an external charger.

Extending The Battery Life Of LED Dominoes

April 26, 2011 by Mike Szczys 6 Comments

[Fede.tft] wrote in to tell us about some work he’s been doing to save battery life for LED dominoes. He originally got the idea after reading this post about the electronic gaming pieces. That project was aimed at the 555 timer contest and therefore, used a 555 timer. [Fede.tft] calculates the battery life for the CR2302 battery in the 555 circuit at no more than about 80 days. That’s if you never use them and the LEDs are never illuminated. It makes sense to remove the batteries from the device when not in use, but a redesign to increase efficiency is definitely worth the effort.

This rendition does away with the 555 chip in favor of a CMOS chip. By building a circuit around four NAND gates of a CD4011 chip, the standby lifetime of the battery is calculated to increase to about 4.5 years. Not bad! Add to this the fact that replacing the 555 timer didn’t increase the component count, the price for the chip is similar to the 555, and you didn’t need to resort to a microcontroller. Yep, we like it.

Button Cell Connectors For Breadboarding

January 11, 2011 by Mike Szczys 34 Comments

We’re working on a project that has a battery backup, but we don’t have any more coin cell holders on hand. No problem, we remember seeing a double pin header used for this. But when we tried to shove the CR2032 battery in between the pins it was a no-go. We could swear we’d featured a project that does this but couldn’t find it here at Hackaday. After much searching we came up with the Guerrilla battery holder which is seen on the left. No wonder it wasn’t working, the CR1212 in that picture is a much smaller package. So we figured we’d have to come up with something else, until inspiration struck.

There must be some other way to configure the pin header to work with a fatter cell body. On the right you can see that a diagonal orientation works like a charm. Join us after the break for a couple of close-ups of that connector and our thoughts on using this with a variety of different cells.

Continue reading “Button Cell Connectors For Breadboarding” →

Advent Wreath From Parts You Have On Hand

December 20, 2009 by Mike Szczys 9 Comments

Here’s an advent wreath made from six parts and a paper clip. Powered by a CR2032 3v button cell, the circuit has been free-formed using a paper clip as the conductor. We love the “dead bug” style of construction used with the ATtiny13 microcontroller because it adds an extra level of intrigue for the uninitiated. This project build on the flickering circuit we saw last year and uses the LEDs as light sensors, only turning on when a certain darkness level has been reached.

We used a tiny13 with our Menorah project last year and still have some lying around that we can use for this. We’re sure you’ve got at least a couple of low-pin-count micros on hand. If you don’t, you should!