After The Prize: SatNOGS Builds Satellites

May 19, 2016 by Anool Mahidharia 11 Comments

When Hackaday announced winners of the 2014 Hackaday Prize, a bunch of hackers from Greece picked up the grand prize of $196,418 for their SatNOGS project – a global network of satellite ground stations for amateur Cubesats.

The design demonstrated an affordable ground station which can be built at low-cost and linked into a public network to leverage the benefits of satellites, even amateur ones. The social implications of this project were far-reaching. Beyond the SatNOGS network itself, this initiative was a template for building other connected device networks that make shared (and open) data a benefit for all. To further the cause, the SatNOGS team set up the Libre Space Foundation, a not-for-profit foundation with a mission to promote, advance and develop Libre (free and open source) technologies and knowledge for space.

Now, the foundation, in collaboration with the University of Patras, is ready to launch UPSat – a 2U, Open Source Greek Cubesat format satellite as part of the QB50 international thermosphere research mission. The design aims to be maximally DIY, designing most subsystems from scratch. While expensive for the first prototype, they hope that documenting the open source hardware and software will help kickstart an ecosystem for space engineering and technologies. As of now, the satellite is fully built and undergoing testing and integration. In the middle of July, it will be delivered to Nanoracks to be carried on a SpaceX Dragon capsule and then launched from the International Space Station.

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Hackaday Prize Entry: Harmonicas, Candy, And Van Halen

May 17, 2016 by Brian Benchoff 6 Comments

Watch enough How It’s Made, and you’ll soon become very enthusiastic about computer vision and compressed air. In factories all around the world, production lines automatically sort the wheat from the chaff by running a product underneath a camera and blowing defective product off the line.

For his Hackaday Prize entry, [Fabien] is attempting this same task. He’s building a machine that will rapidly sort candy with computer vision and precisely controlled jets of air. He’s also planning for the Van Halen reunion and building a CNC harmonica.

Right now, the design has a hopper full of M&Ms dropping through a channel where a camera looks at each individual piece of candy. A Raspberry Pi, camera, and OpenMV detect all the red, yellow, brown, and blue M&Ms, and send that information to a computer controlling a suite of pneumatic valves. When these valves open, candy of different colors is shuffled off into it’s own bin. It’s the perfect device for someone responsible for reading Van Halen’s rider.

In an interesting little side project, [Fabien] needed a way to test the pneumatic valves before building the color sensor and candy chute. He had a harmonica lying around, and built something we’re surprised we’ve never seen before. It’s a CNC harmonica, capable of belting out a few tunes. You can check out that testing video after the break.

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Hackaday Prize Entry: A Cute Synthesizer

May 15, 2016 by Brian Benchoff 11 Comments

For electronics aficionados, there are few devices cooler than music synthesizers. The first synths were baroque confabulations of opamps and ladder filters. In the 70s and 80s, synths began their inexorable march toward digitization. There were wavetable synths that stored samples on 27-series EPROMs. Synths on a chip, like the MOS 6581 “SID chip”, are still venerated today. For his Hackaday Prize entry, [Tim] is building his own synthesizer from scratch. It isn’t a copy of an old synth, instead it’s a completely modern synthesizer with a classic sound.

[Tim] is a former game developer and has already released a synthesizer of sorts. Rhythm Core Alpha 2 for the Nintendo DSi and 3DS is a fully functional synthesizer, but the limitations of the Nintendo hardware made [Tim] want to build his own synth from scratch.

The specs for the synth are more of a wish list, but already [Tim] has a few design features nailed down. This is a virtual analog synth, where everything is digital and handled by DSP algorithms. It’s polyphonic and MIDI capable, with buttons and dials for almost every parameter. For the few things you can’t do with a knob, [Tim] is including a touch screen display.

[Tim] already has the synthesis model working, and from the videos he’s put together, the whole thing sounds pretty good. The next step is turning a bunch of wires, breadboards, and components into something that looks like an instrument. We can’t wait to see how this one turns out!

You can check out a few of [Tim]’s synth videos below.

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Hackaday Prize Entry: DIY Ceramic PCBs

May 14, 2016 by Brian Benchoff 10 Comments

We’ve seen hundreds of ways to create your own PCBs at home. If you have a laser printer, you can put traces on a piece of copper clad board. If you have some hydrogen peroxide and acid, you can etch those traces. Don’t have either? Build a tiny mill and cut through the copper with a Dremel. Making your own PCBs at home is easy, provided your boards are made out of FR4 and copper sheets.

Printed circuit boards can be so much cooler than a piece of FR4, though. Ceramic PCBs are the height of board fabrication technology, producing a very hard board with near perfect electrical properties, high thermal conductivity, and a dielectric strength similar to mineral transformer oil. Ceramic PCBs are for electronics going to space or inside nuclear reactors.

For his entry into this year’s Hackaday Prize, [Chuck] is building these space grade PCBs. Not only is he tackling the hardest challenge PCB fabrication has to offer, he’s building a machine to automate the process.

The basic process of building ceramic PCBs is to create a sheet of alumina, glass powder, and binder. This sheet is first drilled out, then silver ink is printed on top. Layers of these sheets are stacked on top of each other, and the whole stack is rammed together in a press and fired in a furnace.

Instead of making his own unfired ceramic sheets, he’s just buying it off the shelf. It costs about a dollar per square inch. This material is held down on a laser cutter/inkjet combo machine with a vacuum table. It’s just a beginning, but [Chuck] has everything he needs to start his experiments in creating truly space grade PCBs.

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Hackaday Prize Entry: A Low-Cost Robot Arm

May 13, 2016 by Brian Benchoff 10 Comments

Robot arms are cool, and to judge from the SCARA arms and old Heathkit robots tucked away in a cupboard of every computer science department in every university in the world, they’re still remarkably educational. You can learn a lot about control systems with a robot arm, or you could build a clone of the old Radio Shack Armatron; either way, you’re doing something very cool. Right now, there aren’t many educational robot arms available, and the ones you can get are tiny. For [Jonathan]’s Hackaday Prize project, he’s building a low-cost robot arm with a one meter reach.

There’s a reason you won’t find many large, low-cost robot arms: the square cube law. An ant can carry many times its own body weight, but if you scaled that ant up to the size of a human, its legs couldn’t support itself. Likewise, a small, handheld robot arm will work perfectly well with hobby servos, but scaling this up requires big heavy stepper motors.

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You Can And Should Build Something For The Hackaday Prize

May 13, 2016 by Brian Benchoff 6 Comments

For the third year in a row, we’re running the greatest hardware challenge on the planet. It’s the Hackaday Prize, a contest to build something that matters. We’re giving away $300,000 to people who build something that solves a problem. We’ve already awarded $1000 to 20 lucky hackers for the first challenge in the Hackaday Prize — and we’re doing that every 5 weeks this summer! Now it’s your turn. You, too can build something for the Hackaday Prize. It doesn’t have to be complex. All it has to do is solve a problem.

Think building something that solves a problem is too hard? Not true. Last year, [Kate Reed], a high school student, built a device that makes a wheelchair much easier. Her device, the Hand Drive, allows anyone in a wheelchair to use a rowing motion to move forward, instead of pulling themselves by the rim of the chair. It is perhaps the most clever and elegant device we’ve ever seen; it’s basically a ratchet that bolts onto a wheelchair, and if wheelchairs were around five hundred years ago, the Hand Drive would bolt right on to those antique chairs. For her entry, [Kate] was a finalist for last year’s Hackaday Prize, gave a talk at the Hackaday Supercon, and demonstrated her device to the president in the White House.

Is the simple tech behind a ratcheting wheelchair attachment not cool enough? Here’s a device that tells you to sit up. This device is just a few bits of electronics mounted to a chair that tells you to get up and walk around every hour or so. Deep vein thrombosis isn’t a joke, and for this entry to last year’s Hackaday Prize, [electrobob] was one of the 100 creators that made it to the finals.

Your project for the Hackaday Prize doesn’t need to be complex. It doesn’t need to be complicated, and you don’t need to invest months of work into your entry. All you need to do is build something that matters.

If you have an idea for a project that solves a problem, start your project now. There’s nothing to lose, and we’re giving away $300,000 in prizes for people who build something that matters.

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Hackaday Prize Entry: Powering A Pi From A Battery

May 11, 2016 by Moritz Walter 28 Comments

Knocking a microcontroller into sleep mode and waking it up on demand or in intervals is common practice in many low power applications, enabling devices to stay in operation for years on a single coin cell battery. Since there are tons of applications where you might want to do similar things with a Raspberry Pi, [Patrick Van Oosterwijck] created the LiFePO4wered/Pi. The module that snaps on to eight GPIO pins of a Pi, extending it by a long life LiFePO4 battery, a charging regulator, and a proper power management. Obviously, it also makes a great UPS.

[Patrick] realized this project by expanding his already available and equally useful LiFePO4wered/USB charging regulator module by a low power MSP430G2131 microcontroller and a load switch. A daemon on the Raspberry Pi speaks to the module over I2C, allowing you to schedule a wake-up timer, let your Pi autoboot after a power outage or just read out the current battery voltage through a command line tool. Once the Pi is safely shut down, the microcontroller will also go to sleep, resulting in a standby current of 8 uA for the whole system. Together with the 500 mAh LiFePo4 cell, that’s theoretically low enough to send your Pi-ncess into a seven-year-long sleep.

LiFePO4wered/Pi is not only good for sleeping, though. [Patrick’s] runtime tests show, that the 500 mAh cell will power a Raspberry Pi Zero and a WiFi dongle for about two hours. Because the Raspberry Pi and many USB peripherals won’t complain when only 3.2 V are present on the VBUS, [Patrick] was able to squeeze out even more runtime by dismissing the boost converter from the design and driving the Pi directly from the battery voltage. If that worries you, you can either read a detailed explanation on why that works so well or just have a look at the more compliant 5 V version.

Eventually, [Patrick] used his module to create a Raspberry Pi time-lapse camera. A little script lets the Pi take a picture on boot up, set a wake-up timer and go back to sleep again. Safely enclosed in a waterproof electric box and deployed into the wild, the camera took 120 pictures on a single charge.

We’re sure the module will find it’s way into many cool projects and we’re counting the hours until we can get one in [Patrick’s] tindie store. Until then, enjoy the time-lapse video: