RGB Minecraft Sign Isn’t Just For Looks

July 24, 2020 by Tom Nardi No comments

This laser cut and LED illuminated version of the Minecraft logo created by [Geeksmithing] looks good enough to occupy a place of honor on any gamer’s shelf. But it’s not just decoration: it can also notify you about your Minecraft’s server status and tell you when players are online by way of its addressable LEDs.

In the first half of the video after the break, [Geeksmithing] shows how the logo itself was built by cutting out pieces of white and black acrylic on his laser cutter. When stacked up together, it creates an impressive 3D effect but also isolates each letter. With carefully aligned rows of RGB LEDs behind the stack, each individual letter can be lit in its own color (or not at all) without the light bleeding into either side.

Once he had a way of lighting up each letter individually, it was just a matter of writing some code for the Raspberry Pi that can do something useful with them. Notifying him when the server goes down is easy enough, just blink them all red. But the code [Geeksmithing] came up with also associates each letter with one of the friends he plays with, and lights them up when they go online. So at a glance he can not only tell how many friends are already in the game, but which ones they are. Naturally this means the display can only show the status of nine friends…but hey, that’s more than we have anyway.

We’ve been seeing people connect the real world to Minecraft in weird and wonderful ways for years now, and it doesn’t seem like there’s any sign of things slowing down. While we recognize the game isn’t for everyone, but you’ve got to respect the incredible creativity it’s inspired in young and old players alike.

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Popping The Hood On The Flux Beamo Laser Cutter

June 22, 2020 by Tom Nardi 27 Comments

While the K40 has brought affordable laser cutting to the masses, there’s no question that it took a lot of sacrifices to hit that sub-$400 price point. There’s a reason that we’ve seen so many upgrades and improvements made to the base model machine, but for the price it’s hard to complain. That being said, for users who don’t mind spending a bit more money for a more complete out-of-the-box experience, there are other options out there.

One of them is the beamo, from FLUX. [Frank Zhao] recently picked up one of these $1,900 USD laser cutters because he wasn’t thrilled with the compromises made on the K40. Specifically, he really liked the idea of the internal water cooling system. Oddly enough, something about using a garden hose and buckets of water to cool the laser seemed off-putting. Luckily for us, he’s got a technical eye and the free time necessary to do a teardown and objective analysis of his new toy.

The short version of the story is that [Frank] is not only happy with the results he’s getting, but finds the machine to be well designed and built. So if you’re looking for a rant, sorry. But what you will find is a methodical look at each subsystem of the beamo, complete with annotated pictures and the kind of technical details that Hackaday readers crave.

We especially like his attempts to identify parts which might be difficult to source in the future; it looks like the CO2 laser tube might be proprietary, but everything else looks fairly jellybean. That includes the Raspberry Pi 3B that’s running the show, and the off-the-shelf touch screen HDMI display used for the interface. [Frank] did note that FLUX was unwilling to give him the credentials to log into the Pi and poke around, but with direct access to the SD card, it’s not like that will stop anyone who wants to get in.

In a way, laser cutters are in a similar situation today to that desktop 3D printers were in a few years ago. The cheap ones cut so many corners that upgrades and fixes are almost a necessity, and building your own machine is often less expensive than buying a commercial offering with similar specs. While the beamo is still a bit too expensive for the average hobbyist, it’s good to see machines of this caliber are at least coming down out of the 5 figure range.

Hackaday Podcast 071: Measuring Micrometers, The Goldilocks Fit, Little Linear Motors, And 8-bit Games On ESP32

June 12, 2020 by Mike Szczys 3 Comments

Hackaday editors Mike Szczys and Elliot Williams fan through a fantastic week of hacking. Most laser cutters try to go bigger, but there’s a minuscule one that shows off a raft of exotic components you’ll want in your bag of tricks. Speaking of tricks, this CNC scroll saw has kinematics the likes of which we’ve never seen before — worth a look just for the dance of polar v. Cartesian elements. We’ve been abusing printf() for decades, but it’s possible to run arbitrary operations just by calling this Turing-complete function. We wrap the week up with odes to low-cost laptops and precision measuring.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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Tiny Laser Cutter Puts Micro Steppers To Work

June 3, 2020 by Dan Maloney 33 Comments

The influx of cheap laser cutters from China has been a boon to the maker movement, if at the cost of a lot of tinkering to just get the thing to work. So some people just prefer to roll their own, figuring that starting from scratch means you get exactly what you want. And apparently what [Mike Rankin] wanted was a really, really small laser cutter.

The ESP32 Burninator, as [Mike] lovingly calls his creation, is small enough to be in danger of being misplaced accidentally. The stage relies on tiny stepper-actuated linear drives, available on the cheap from AliExpress. The entire mechanical structure is two PCBs — a vertical piece that holds the ESP32, an OLED display, the X-axis motor, and the driver for the laser, which comes from an old DVD burner; a smaller bottom board holds the Y-axis and the stage. “Stage” is actually a rather grand term for the postage-stamp-sized working area of this cutter, but the video below shows that it does indeed cut black paper.

The cuts are a bit wonky, but this is surely to be expected given the running gear, and we like it regardless. It sort of reminds us of that resin 3D-printer small enough to fit in a Christmas ornament that [Sean Hodgins] did a while back. We’d suggest not trying to hang this on a tree, though.

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Planetary Gears Tell Time In This Ornamental Clock

April 10, 2020 by Moritz v. Sivers 8 Comments

A clock is perhaps one of the the most popular projects among makers. Most designs we see are purely electronic and do not bother with the often more complicated mechanical part. Instructables user [Looman_projects] though was not afraid of calculating gear ratios and tooth counts for his planetary gear clock.

As shown in the picture, a planetary gear, also known as epicyclic gear, consists of three parts: a central sun gear, planetary gears moving around the sun gear and an outer ring with inward-facing teeth holding it all together. The mechanism dates back to ancient Greece but is still being used in car transmissions and has become quite popular in 3D printing. In his instructable [Looman_projects] has some useful inlinks including an explanation video of how planetary gear sets work and a website helping you to calculate the tooth counts for specific gear ratios. It is also noteworthy that he tried to cut the gears from aluminum with a waterjet which unfortunately failed because the parts were too small. What makes the clock visually stand out is the beautiful ornamental see-through design of the dial plate and hands made from laser-cut wood. Despite the mechanical gearbox, it is not surprising that the driving mechanism is based on ubiquitous pieces of digital electronics including an Arduino Nano, DS3231 RTC module, and a stepper motor. To avoid a cabling mess [Looman_projects] designed a custom PCB that interconnects all the electronics and says he even got some spare PCBs left for people interested in rebuilding the clock.

Actually, this is not the first laser-cut planetary gear clock that we have seen. In case you are wondering about the advantages of planetary gearboxes, you might want to check out how a 3D printed version is lifting an anvil.

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Harmonic Analyzer Does It With Cranks And Gears

November 17, 2019 by Lewin Day 5 Comments

Before graphic calculators and microcomputers, plotting functions were generally achieved by hand. However, there were mechanical graphing tools, too. With the help of a laser cutter, it’s even possible to make your own!

The build in question is nicknamed the Harmonic Analyzer. It can be used to draw functions created by adding sine waves, a la the Fourier series. While a true Fourier series is the sum of an infinite number of sine waves, this mechanical contraption settles on just 5.

This is achieved through the use of a crank driving a series of gears. The x-axis gearing pans the notepad from left to right. The function gearing has a series of gears for each of the 5 sinewaves, which work with levers to set the magnitude of the coefficients for each component of the function. These levers are then hooked up to a spring system, which adds the outputs of each sine wave together. This spring adder then controls the y-axis motion of the pen, which draws the function on paper.

It’s a great example of the capabilities of mechanical computing, even if it’s unlikely to ever run Quake. Other DIY mechanical computers we’ve seen include the Digi-Comp I and a wildly complex Differential Analyzer. Video after the break.

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Making Models With Lasers

November 16, 2019 by Bryan Cockfield 4 Comments

Good design starts with a good idea, and being able to flesh that idea out with a model. In the electronics world, we would build a model on a breadboard before soldering everything together. In much the same way that the industrial designer [Eric Strebel] makes models of his creations before creating the final version. In his latest video, he demonstrates the use of a CO2 laser for model making.

While this video could be considered a primer for using a laser cutter, watching some of the fine detail work that [Eric] employs is interesting in the way that watching any master craftsman is. He builds several cubes out of various materials, demonstrating the operation of the laser cutter and showing how best to assemble the “models”. [Eric] starts with acrylic before moving to wood, cardboard, and finally his preferred material: foam core. The final model has beveled edges and an interior cylinder, demonstrating many “tricks of the trade” of model building.

Of course, you may wish to build models of more complex objects than cubes. If you have never had the opportunity to use a laser cutter, you will quickly realize how much simpler the design process is with high-quality tools like this one. It doesn’t hurt to have [Eric]’s experience and mastery of industrial design to help out, either.

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