Putting The Finishing Touches On A 60W Laser

December 11, 2020 by Tom Nardi 26 Comments

At this point if you’re even remotely interested in home laser cutters, you know about the K40. These imported machines are very impressive considering they only cost around $400 USD, but naturally, quite a few corners had to be cut to get the price down. If you’re looking for something with a bit more punch and much higher build quality, a new breed of 60 watt lasers have started popping up on the usual import sites for around $2,000 USD.

While these more expensive machines are certainly much higher quality than the K40, [Jeremy Cook] found there was still plenty of room for improvement. For example, the machine didn’t have any switch cut off the laser when somebody opens the lid. While we don’t doubt some readers will consider this more of a feature than a bug, it’s hard to believe that a tool that costs this much wouldn’t at least offer such a thing as an option.

[Jeremy] also decided to add his own ammeter so he could see how much power the laser is drawing. While not strictly required for day to day operation, it turns out that the controller in many of these machines has a tendency to push the laser tubes beyond their design limits on the higher power settings. With the spec sheet for your tube and a permanent in-line ammeter, you can verify you aren’t unwittingly shortening the life of your new cutter.

Even if you ignore the modifications [Jeremy] makes in his video, it’s still a very illuminating look at what it takes to get one of these lasers ready for operation. Not only do you have to get the thing out of its shipping crate safely, but you need to come up with some way to deal with the fumes produced and get the water cooling system hooked up. It’s a decent amount of work, but the end results certainly look impressive.

While the K40 is still probably the better bet for new players, it’s good to see that there are some viable upgrades for anyone who’s outgrown their entry level machine but isn’t in a position to spend the money on an Epilog.

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Cutting Balsa Wood With Air (Oh, And A Laser)

November 15, 2020 by Al Williams 33 Comments

[DIY3DTech] likes using his Ortur laser cutter for balsa wood and decided to add an air assist system to it. Some people told him it wasn’t worth the trouble, so in the video below, he compares the results of cutting both with and without the air assist.

The air assist helped clear the cut parts and reduced charring in the wood. The air system clears residue and fumes that can reduce the effectiveness of the laser. It can also reduce the risk of the workpiece catching on fire.

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From Trash PPE To New PPE

November 9, 2020 by Jenny List 19 Comments

As the coronavirus pandemic circles the world, a fact of daily life for millions of people has become the wearing of a face mask. Some people sport colorful fabric masks, but for many, this means the ubiquitous Chinese disposable mask. They have become the litter of our time, which as [blorgggg] notes is something that shouldn’t have to be the case. Their plastic can be recycled and made into other useful things, for example, ear savers similar to the ones many of us were 3D printing earlier in the year.

As you might imagine diving into a pile of used masks can be a little unhygienic, so the first step is to disinfect with alcohol. Then the various layers can be separated and the outer polypropylene ones collected and stacked between baking parchment to be melted on a skillet. The result is a polypropylene sheet that can be laser cut if it is thick enough, and from this are cut the ear savers. It’s not quite as neat a cut as the acrylic sheet we may be used to, but it’s adequate for the task.

While on the subject of masks, earlier in the year we presented a series in whose first part we dissected a selection.

RGB Minecraft Sign Isn’t Just For Looks

July 24, 2020 by Tom Nardi No comments

This laser cut and LED illuminated version of the Minecraft logo created by [Geeksmithing] looks good enough to occupy a place of honor on any gamer’s shelf. But it’s not just decoration: it can also notify you about your Minecraft’s server status and tell you when players are online by way of its addressable LEDs.

In the first half of the video after the break, [Geeksmithing] shows how the logo itself was built by cutting out pieces of white and black acrylic on his laser cutter. When stacked up together, it creates an impressive 3D effect but also isolates each letter. With carefully aligned rows of RGB LEDs behind the stack, each individual letter can be lit in its own color (or not at all) without the light bleeding into either side.

Once he had a way of lighting up each letter individually, it was just a matter of writing some code for the Raspberry Pi that can do something useful with them. Notifying him when the server goes down is easy enough, just blink them all red. But the code [Geeksmithing] came up with also associates each letter with one of the friends he plays with, and lights them up when they go online. So at a glance he can not only tell how many friends are already in the game, but which ones they are. Naturally this means the display can only show the status of nine friends…but hey, that’s more than we have anyway.

We’ve been seeing people connect the real world to Minecraft in weird and wonderful ways for years now, and it doesn’t seem like there’s any sign of things slowing down. While we recognize the game isn’t for everyone, but you’ve got to respect the incredible creativity it’s inspired in young and old players alike.

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Popping The Hood On The Flux Beamo Laser Cutter

June 22, 2020 by Tom Nardi 27 Comments

While the K40 has brought affordable laser cutting to the masses, there’s no question that it took a lot of sacrifices to hit that sub-$400 price point. There’s a reason that we’ve seen so many upgrades and improvements made to the base model machine, but for the price it’s hard to complain. That being said, for users who don’t mind spending a bit more money for a more complete out-of-the-box experience, there are other options out there.

One of them is the beamo, from FLUX. [Frank Zhao] recently picked up one of these $1,900 USD laser cutters because he wasn’t thrilled with the compromises made on the K40. Specifically, he really liked the idea of the internal water cooling system. Oddly enough, something about using a garden hose and buckets of water to cool the laser seemed off-putting. Luckily for us, he’s got a technical eye and the free time necessary to do a teardown and objective analysis of his new toy.

The short version of the story is that [Frank] is not only happy with the results he’s getting, but finds the machine to be well designed and built. So if you’re looking for a rant, sorry. But what you will find is a methodical look at each subsystem of the beamo, complete with annotated pictures and the kind of technical details that Hackaday readers crave.

We especially like his attempts to identify parts which might be difficult to source in the future; it looks like the CO2 laser tube might be proprietary, but everything else looks fairly jellybean. That includes the Raspberry Pi 3B that’s running the show, and the off-the-shelf touch screen HDMI display used for the interface. [Frank] did note that FLUX was unwilling to give him the credentials to log into the Pi and poke around, but with direct access to the SD card, it’s not like that will stop anyone who wants to get in.

In a way, laser cutters are in a similar situation today to that desktop 3D printers were in a few years ago. The cheap ones cut so many corners that upgrades and fixes are almost a necessity, and building your own machine is often less expensive than buying a commercial offering with similar specs. While the beamo is still a bit too expensive for the average hobbyist, it’s good to see machines of this caliber are at least coming down out of the 5 figure range.

Hackaday Podcast 071: Measuring Micrometers, The Goldilocks Fit, Little Linear Motors, And 8-bit Games On ESP32

June 12, 2020 by Mike Szczys 3 Comments

Hackaday editors Mike Szczys and Elliot Williams fan through a fantastic week of hacking. Most laser cutters try to go bigger, but there’s a minuscule one that shows off a raft of exotic components you’ll want in your bag of tricks. Speaking of tricks, this CNC scroll saw has kinematics the likes of which we’ve never seen before — worth a look just for the dance of polar v. Cartesian elements. We’ve been abusing printf() for decades, but it’s possible to run arbitrary operations just by calling this Turing-complete function. We wrap the week up with odes to low-cost laptops and precision measuring.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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Tiny Laser Cutter Puts Micro Steppers To Work

June 3, 2020 by Dan Maloney 33 Comments

The influx of cheap laser cutters from China has been a boon to the maker movement, if at the cost of a lot of tinkering to just get the thing to work. So some people just prefer to roll their own, figuring that starting from scratch means you get exactly what you want. And apparently what [Mike Rankin] wanted was a really, really small laser cutter.

The ESP32 Burninator, as [Mike] lovingly calls his creation, is small enough to be in danger of being misplaced accidentally. The stage relies on tiny stepper-actuated linear drives, available on the cheap from AliExpress. The entire mechanical structure is two PCBs — a vertical piece that holds the ESP32, an OLED display, the X-axis motor, and the driver for the laser, which comes from an old DVD burner; a smaller bottom board holds the Y-axis and the stage. “Stage” is actually a rather grand term for the postage-stamp-sized working area of this cutter, but the video below shows that it does indeed cut black paper.

The cuts are a bit wonky, but this is surely to be expected given the running gear, and we like it regardless. It sort of reminds us of that resin 3D-printer small enough to fit in a Christmas ornament that [Sean Hodgins] did a while back. We’d suggest not trying to hang this on a tree, though.

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